. Install the TOR APU Electric Clutch Kit as per the instructions provided with that kit. 2..Install. the. square. key..into. the . centrifugal pump shaft key slot. Place the pump pulley on the pump shaft and secure to the shalt using the 5/16" x 8/4" hex hd. cap screw, 5/16 1.D. 10 GA, flat washer, and lock washer (FIG. 1). FIG. 1 1. Pump Mounting Bret. 2. Centrifugal Pump 2. tidier Pivot 4. idler Pivot Bret. 5, Rubber Mount 6. Tab Mount 3.
FIG. 2 1. Hydraulic Control Valve 2. RH. Dump Cylinder Hoses 8. Pump Suction Hose 11. Apply thread sealer and install the close nipple, suction strainer, 90° st. elbow, reducing nipple, and quick adapter into the suction side of the pump (FIG. 3). FiG. 3 1. Pump Mounting Bret. 3. Quick Couplet 2. Strainer 12. Install the pump drive belt on the pulleys as shown In FIG. 4.
15, Temporarily mount the console mounting bracket to the upper dash support using two of the earlier removed screws and washers (FIG. 5). 16. Using (2} 1/4" x 5/8" hex washer head screws, flat washers and nuts, secure the *U" shaped console bracket to the console mounting bracket. Mount the control console to the *U* shaped bracket using the (2) mounting knobs (FIG. 5). 17. Route the control cable under the dash and through the hole in the floorboard. See FIG. 6.
side of the front tank mounting band using (4} flat washers and (4) 5/16" hex nuts. Tighten securely (FIG. 8). 32. Attach the boom half-in assemblies to the hood-in brace assemblies mounted on each side of the front tank mounting band using (4) 1/4" U-bolts and (8) 1/4" nuts (FIG. 8). Fig. 8 1. Hold-in Brace 2. Boom Hold-In 33. Raise and support the front of the tank saddle assembly approximately 30 40 degrees 1o gain access to the engine compartment. FIG. ¢ 1. Strut Support Rod 2.
NOTE: Steps 41-43 apply to the assembly of the standard boom only. If the optional "Boom Pivot Kit" will be installed, see the instructions furnished with that kit. The Sower cross support to be used with that kit is different than the support used on the standard boom. 41. Position the lower cross support angle and atlas it to the boom mount upright arms with (2} 1/2" % hex hd cap screws and lockouts (FIG. 11). 42.
FiG. 14 1. Single Barb Nozzle 2. Double Barb Nozzle 8, Jumper Hose 54, Attach three double barb and one single barb nozzle assemblies on each extension boom pipe as shown in FIG. 14. Nozzles are to be spaced on 20" centers. Connect the nozzle assemblies with the 3/4° x 19" jumper hoses. Secure with hose clamps. 88. Position the control valve bracket, apply thread sealer and install the 3/4° 45 degree elbow, and the 3/4" x 1° hose barb in the inlet port of the control valve (FIG. 15). 56.
68. Mount the tee assembly and bracket to the upper cross support with (2) 5/16" x 1" hex hd cap screws, flat washers, lock washers, and nuts (FIG. 16). 66. Install a 1° quick couplet on the end of the 1° x 100" supply hose and secure with a hose clamp. Connect the supply hose to the discharge port on the pump with the quick couplet. Route the hose along the left side of the vehicle under the tank, and connect to the hose barb on the tight side of the tee assembly and secures with a hose clamp {FIG. 18).
A DISCERNING Riley) romaine EMBERS Part No. 92.2663: Part No. 80-8040: Located on Radiator I : Located at Fuse Cover top, front & rear (2), Part No, 75-5190: Located on Radiator Cover Block (1} top, front & reach {2). Part No. 38-3400: Cover, top sides (2). A CAUTION TR Located on Radiator Part No, 87-0570: Located on rear Tank Band {2). A DANGER R Ronny R HA—— [ T g CHEMICALS CAN BE HAZARDOUS ) SEQUENCE Part No, 93-0688,; Located on Tank Lid {1} Part No, 92.266¢: Located on Tank Skid left side @ strut {1).
Tank Lid Assembly (94-7088) Ref] Past No, Description Oty 1 947206 Swivel Arm 1 2 | 847213 Pivot Pin 1 3 | 847206 | O-Ring EPSOM 1 4 ] 84-7207 Spray Tank Lid 1 5 94-7208 Gasket EPSOM 1 8 | %4721y Tank Lid Ring 1 893-0833 | Aluminum Pop-Rivet 8 7 | 947208 Breather Plunger 1 8 | 847210 Breather Body 1 9 | 847212 Breather Nut 1 © | 847214 Breather Cap 1
SKID & TANK (200) REF PART NO. DESCRIPTION QTY 1 42983 Hold-In Brace Says. 2 22-12-AGED Hex Nut, 5/16 NC | a 24-10-80D Flat washer, 5/16 S. 4 920010 U-Bolt, 42198 Rubber Hold-Down Strap 8 42259 Born Hold-In Says LH. (s Wit 7 42318 Boom Hold-in Says .M. (opposite) . 8 22-11-AGED Hex Nut 25-25-GAD Damage Bloat, 5/16 92-3668 Tank Band Front .. 11 42452 Protective Cap . 12 23-10-GD Lock Washer, 5/16 . . 13 84.7088 Tank Lid, Hinged (f/w Tank Says; .
BOOM FRAME REF PART NO. DESCRIPTION ary 1 92-3671 Boom Mounting Angle LH, 2 82.3672 Cross Angle Upper .. . 3 22-15-AJFD Lock Suit, 1/2NC .. .| 4 92-3670 Boom Mounting Angle RH. B 20-85-GAD HHS, 12 NCx +-1/4 & 420285 Cross Support Angle 00t 42268 Spacer Tube, 22-12-AGED Hex Nut, 5/18 NC 9 42234 Center Boom Angle . 10 24-10-AD Flat washer, 5(16 11 20-47-GAD HHS, 24-11-AD Flat washer, 40483 Center Boom Pipe 14 40494 Clamp Says. 22-13-AJFD Lock Nut, /8NC . 16 42027 Main Frame Tube-Welded Says.
SPRAYER PUMP ASSEMBLY (3000) REF PART NO. DESCRIPTION Qry 1 41307 1760 Street Elbow A 2 40480 Quick Couplet 5708 G0+ St. Elbow, NPT . 1 4 93-6505 Centrifugal Pump 1 & 5706 45+ St Elbow, 1" NPT .2 £ 82-3731 Nipples, 1" MPT 41316 Quick Adapter, 1" FPT | L2 41318 Dust Cap .2 8 20-49-AD HHS, 3/8 NC x | .3 9 67-1440 Tension Spring . -1 10 22-13-AJFD Lock Nut, 3231-7 Carriage Bolt, BBNCx 2 -1 12 52-2890 Ringling Bushing V2 13 92-3742 Tidier Pivot Says. ..
MANY. SY! 30 REF PART NG. DESCRIPTION ary 1 92-3696 Supply & C Overflow Hose, 21146 Hose Clamp . 6 3 92-0012 Hesse Barth, 1" MPT 41305 Tee, "NPT . ] 5 24-10-80 Flat washer, 5/16 SAE. .20 6 22-12-AJ0 Hex Nut, 5/18 NG | AR bi 7 92-3676 Manifold Mig. Plate 20-26-GAD HHS, 5716 28-10-GD Lock Washer, 5/18 41140 90" Elbow, 1° MPT 41815 Hex Plug, 1*MPT .2 12 92-3723 U-Bet, 546 41304 Close Nipple, 1° NPT . .
BOOM HOSES & NOZZLES aE I REF PART NO, DESCRIPTION Nary 1 92-0045 Hose Clamp, 8/4 Hose . .. 2 40508 Jumper Hose, 41340 Boom Hose (Right & Left) 42274 Boon Hose (Center) 42282 Extension Baum Pipe Says . [ 40403 Center Boom Pipe . 7 41001 Nozzle Body & Check Valve {Double Barb) 8 41002 Nozzle Body & Check Valve (Triple Barb . g 41000 Nozzle Body & Check Valve {Single Bark) . 41008 Diaphragm {fiw 41000, 41001 & 41002) . 10 40988 Clamp Says 40947 Adapter Cap & Seat Gasket Says . 40998 Seat Gasket {fiw 40997) ..
e CONTROL CONSOLE (3000} REF PART NO. DESCRIPTION ary 1 42933 2 42034 a 42032 4 93-1028 93.1027 5 42936 8 42831 7 42930 8 42935 9 42029 10 41276 11 92.3716 12 42028 13 92.3733 14 92.3679 15 42920 16 34-140-AMID 17 42820 18 24-9-AD 19 22-11-AGED 20 41230 21 42923 22 42921 23 42924 24 42025 42026 25 42927 26 42937 42764 % 93-1042 12-10 AWG Fern ale Terminal 16-14 AWG Tamale Terminal Insulated Female Terminal . Solenoid Valve Says .. Single Solenoid Control Valve Male Fitting .
SOLENOID VALVE (83-1027) Ref Part No. Description Gty Regret Part No. Description Qty 1 [92-0358 am Nut, Nickel Plated 1 12 * Diaphragm, Vito 2 2 42126 Screw Stainless Steel 2 13 193-1034 [Seat Washer Retainer, $.6.