FORM NO. 94-8538 o MODEL NO. 4108060001 & Up MODEL NO. 41021-60001 & Up MODEL NO. 41031-60001 & Up MODEL NO. 41220-80001 & Up MODEL NO. 41223-60001 & Up MODEL NO, 41280-60001 & Up PRO-CONTROL SPRAY SYSTEM J SET-UP AND PARTS LIST FOR THE WORKMAN® 3000 VEHICLE 1. Install the TROD APU Electric Clutch Kit as per the instructions provided with that kit. 2. Remove the four bolts and discard the aluminum cover that is located on top of the trans axle.
the rear mounting bolt on the hydraulic naive. i equipped with the auxiliary hydraulic package, it is necessary to remove the last two mounting bolts of this valve. This will allow for the usage of the bolt holes to properly install the pump mounting plate. Reuse the fasteners earlier removed. 9. Attach the pump mount bracket assembly to the left side of the vehicle frame using the (3) 516" x 1 hex hd. cap screws, lock washers, and hex nuts (FIG. 4).
hose next {o the street elbow in the suction port of the pump. On models equipped with the liquid cooled gas engine, install the hose protector and nylon tie on the upper radiator hose above the pump belt. This is to prevent the hose from wearing through prematurely. 14. Unplug the wire harness connectors from both headlights. 15. Remove (15) screws and washers securing fret hood to vehicle frame and remove hood.
27. Remove the (2) screws that hold the cggg?le and console mounting bracket to the vehicle. 28. Reinstall the hood and remount the console and console mounting bracket using the 15 screws and washers earlier removed and install the "R* clamp on the console control cable and secure (FIG. 7). 29. Reconnect the wire shames connectors to Beth headlights, 30. Loosen and remove the (2} 3/8° nuts and attaching bolts that hold the left rear fender to the vehicle frame. Install a 10 GA.
39. Locale and remove the (2) 1/2" bolts on each side of the vehicle frame as shown and install the attachment mounting bracket using the bolts earlier removed. Re-tighten the nuts and bolts securely (FIG. 11). 40. Release the strut support rod and lower the tank and saddle assembly. 41, Attach the two boom mount upright angles onto the rear of the tank saddle extensions using {4} 1/2" x hex hd. cap screws and lockouts (FI. 12}, FlG. 12 1. Upright Angles | 3. Spacer Tubas 2.
FIG. 14 1. Extension Boom Pipe 2. Pivot Assembly 3. Boom Support Says, 52. Secure the two plates of boom support assembly to the extension boom pipe, using (2} 114& U-bolts, {4) flat washers, and (4) lockouts (P13, 15). 53. Assemble the boom support assembly to the other extension boom pipe. 54, At the adjustable clevis assemblies (See FiG. 13}, adjust the booms to the level position by adjusting the jam nuts to the desired position, then tighten the end nuts against the boom frame support member. §5.
63, Place a hose clamp on the right and left boom feeder hoses and attach them to the double barb nozzles on the right and left extension boom pipes. 64, Assemble the pressure gauge and the 3/8° hose barb fo the gauge bracket, Remove the protective cap and mount the bracket ic the carriage bolt in the rear tank band, using a 5/16" hex nut and lock washer {FIG. 16}, 85, Conn act the pressure gauge o the solenoid assembly with the 3/8° x 36° hose. Secure the hose with hose clamps (FIG. 18).
2, Release the strut rod and lower the tank skid assembly. 83, Secure the tank skid to the vehicle frame by installing the (2) 1/2° bolts, (4) washers, and (2) lockouts through the attachment mounting brackets (FIG. 11}, Tighten fasteners securely. 84. Attach the suction hose fo the suction strainer using the quick couplets. O RIDERS 85. Recheck and tighten all fasteners and hose clamps securely. 86. Fill the tank with clean water and check for any leaks. 87.
o o) Pro Control™ Console (3000) Yeti Part No. Description Qty 1 83-0807 [Switch Cover 1 2 1930008 |1-Set Filler Spacers 1 3 | 93-0808 {Face Plate Assembly 1 4 | 93-0810 |Display Board Spacer 1 5 | 930011 LCD Display Board 1 6 | 880812 [Processor Board 1 7| 820913 [Connector Plate Assembly 1 g | 83-0014 {Back Assembly 1 Tank Lid Assembly (94-7088) Re fl Part No.
SKID & TANK (200) REF PART NO. DESCRIPTION ary 1 42083 Hold-In Brace Says. . 2 2 22-12-AGED Hex Nut, 5/16 24-10-DB Flat washer, 5/16 SAE. . 2 4 920010 U Bolt, CANCAN .. 4 5 42198 Rubber Hold-Down Strap . .2 8 42259 Boom Hold-In Says LH. {shown) 1 7 42318 Boom Hold-in Says .M. {opposite} . .1 8 22-11-AGED Hex Nut, 1/4NC 25-25-GAD Damage Lott, 5116 92-3668 Tank Band Front .. 1 11 42452 Protective Cap 23-10-GD Lock Washer, 5/16 94.
SPRAYER PUMP ASSEMBLY (3000} REF PART NO. 3 DESCRIPTION 1 41307 2 40480 3 5703 4 §3-8805 5 5706 & 92-3731 7 41316 41318 8 20-48-AD 9 67-1440 10 22-13-AJFD 11 32317 12 52-2890 13 92.
PRO CONTROL SPRAY SYSTEM (3000) REF PART NO. DESCRIPTION ary 1 92-3688 Console Control Cable (18 n) 1 2 24-10-DB Flat washer, 5/16 3 22-12-AGED Hex Mut, 5/16 NC 4 92-3675 Manifold MIG. PIT .. insertions et 1 5 20-26-GAD HHS, S/6NC 25-10-G Lock Washer, 5116 B-3677 Connector Hose, 21146 Hose Clamp .8 g 92-3688 Adapter, Lot 0 a8y Hose Clamp . B 1 41320 Adapter Hose, 41482 Flow Meter -1 13 #1308 Hose Barb, 1" MPT cen 8 14 41308 Tee, T NPT 41315 Hex Plug, 1*MPT 41304 Close Nipple, 1" NPT .
REF PART NO, DESCRIPTION ary 1 820045 Hose Clamp, 34 Hose .. e 2 AQ806 Jumper Hose, 41340 Boom Hose (Right & Lef 3/4 x 4 A2274 Boom Hose {Center) 3/4 x 367 | 3 42282 Extension Boom Sips Says . 8 40498 Canter Boom Pipe . 7 41001 Nozzle Body & Check Valve {Double Barry 8 41002 Nozzle Body & Check Valve (Triple Bam) . 9 41000 Nozzle Body & Check Valve (Single Barb) 41008 Diaphragm (fw 41000, 41001 & 41003} . . 10 40899 Clamp Says . . kA 40087 Adapter Cap & Seal Casket Says .
CONTROL CONSOLE (3000) REF BART NO. DESCRIPTION g 1 41472 41344 2 4270z 3 4RI 4 42724 5 42558 & 42725 42718 7 20-5-8G0 & A1473 3 a1474 10 23-8-G " 22-11-AJ0 12 41250 18 92-2881 14 82-3678 18 21-63-AMD 18 82-2612 17 Z28-AJD 1@ 52-3688 19 48-7610 0 488020 al 85-4350 22 923736 42-0810 82-3735 Gondolier Console . Console Protective Cover . POWER Switch Hale 1/Fate 2 Manual Switch . . MAN AID Switch BOOM Switch MASTER Switch Fuse Holder .. HENCE, Mounting Knob . .. Mounting Bracket .