Installation Instructions

ManualsBrandsToro ManualsAttachmentsFoam Marker Kit, Multi-Pro 1200, 1250, 5600 and 5700 Turf Sprayers and Workman 200 Spray Systems

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Original Instructions (EN)

Foam Marker Kit

for Multi Pro



5600, 5700 Turf Sprayers and Workman



200

Spray Systems

Model No. 41228—Serial No. 240000001 and Up

Form No. 3350-901 Rev A

Installation Instructions

Note: Determine the left, right, front, and rear sides of the machine while seated in the normal operating position.

Note: If you are installing this kit on a vehicle equipped with an enclosed boom system, use these instructions along with the

enclosed boom system instructions.

Note: RTV silicone sealant is used in the installation of this kit.

Loose Parts

Note: Use the chart below to identify parts for assembly.

DESCRIPTION QTY. USE

Tank/compressor assembly

Bolt, 3/8 x 1 inch

Flange locknut, 3/8 inch

Locknut 3/8 inch

Mixer assembly

Flat washer, 3/8 inch

Rocker switch

Fuse, 15 amp

Boom hose

Punched-hole boom cap

Extension hose

Large hose clamp

Supply hose, 108 inches

Small hose clamp

Plastic ties

Install the foam marker (you may have leftover

parts, depending on which vehicle you are

installing this kit on)

Parts Catalog 1 Use for ordering replacement parts.

Installation instructions 1 Read before installing the kit.

Summary of content (16 pages)

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Form No. 3350-901 Rev A Foam Marker Kit for Multi Pro 5600, 5700 Turf Sprayers and Workman 200 Spray Systems Model No. 41228—Serial No. 240000001 and Up Installation Instructions Note: Determine the left, right, front, and rear sides of the machine while seated in the normal operating position. Note: If you are installing this kit on a vehicle equipped with an enclosed boom system, use these instructions along with the enclosed boom system instructions.
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4. Connect the marked supply hose to the hose barb at the compressor and the other supply hose to the hose barb on the needle valve (Fig. 2). Setup Installing the Kit on a Workman 200 Spray System Installing the Tank, Compressor, and Mixer 1. Remove the 4 bolts and flat washers that hold the cover to the tank/compressor assembly and remove the cover (Fig. 1). 1 3 2 2 5 1 m–6450 3 Figure 2 4 1. Compressor hose 2. Needle valve hose 3. To the mixer tee 5. Secure the hose ends with small hose clamps. 6.
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9. Install the remaining bolt (1/4 x 1 inch) and flat washer (1/4 inch) through the bracket and cover into the tank/compressor assembly (Fig. 3). Note: If necessary, rotate the mixer assembly down so that it does not interfere with the pump. 13. Slide the marked supply hose onto the barb on the check valve located at the tee assembly (Fig. 6). 10. Remove the left handle and fasteners from the left side of the tank skid. Save fasteners for later use. 4 11.
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Wiring the Kit 3. Route the hoses along the wiring harness to the rear of the sprayer and to the mixer tee using the cable ties. Secure the hose end with a small hose clamp. 1. Locate the wiring harness and make the connections to the compressor and the solenoid located at the foam tank/compressor assembly (Fig. 7). Installing the Switches Note: Both of the plug connections are identical (Fig. 7). 1. Loosen the 4 screws securing the front panel to the control box (Fig. 9). 2.
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6. Insert the 15-amp fuse in the top slot in the fuse block. Make sure the corresponding wire in the fuse block is connected to the red/black wire in the harness (Fig. 10). Note: This allows you to install the boom hoses more easily. 5. Remove the existing boom cap from the end of the boom pipe. 2 1 6. Insert the boom hose into the hole drilled in the right boom pipe and push it into the boom pipe until 2 to 3 inches of boom hose extends beyond the opposite end of the boom pipe (Fig. 12).
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15. Close the foam density adjustment valve completely. 5. Mount the mixer assembly to the angle on the center boom assembly with a bolt (3/8 x 1 in.), flat washer, and a locknut (Fig. 14). Installing the Kit on a Multi Pro 5600/5700 Turf Sprayer m–6445 Installing the Tank, Compressor, and Mixer 1 1. Remove 4 bolts (1/4 x 1 in.) and flat washers that hold the cover to the tank/compressor assembly. 2 2. Remove the cover. 3. Set the cover and fasteners aside. 4.
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Note: The plugs in the harness are marked: Boom foam RS/LS switch. The left connector has a yellow wire with a blue stripe and the right connector has a blue wire with a gray stripe. 9. Locate the wiring harness connector furnished with the vehicle for the foam marker boom solenoid at the center section of the boom (Fig. 17). 6. Install the switch panel and secure the latch. 1 3 7. Screw the throttle knob onto the throttle rod until it is hand tight. 8.
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4. Insert a drift punch into the 5/8 in. holes in the boom pipes and distort the openings as shown in Figure 18. 8. Install the boom cap into the end of the boom pipe (Fig. 19). 9. Lubricate the inside of the extension hose and slide it over the cap and boom hose and onto the boom pipe (Fig. 19). 1 10. Secure the extension hose onto the boom pipe with a large hose clamp (Fig. 19). 3 4 11. Repeat steps 5 through 10 for the left boom pipe. 3 12. Seal the 5/8 in.
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5 4 3 1 m–6451 2 Figure 21 1. Check valve 2. Hose from the compressor 3. Hose from the needle valve 4. Right boom hose 5. Left boom hose 21. Connect the right boom hose to the right side solenoid valve assembly and the left supply hose to the left side solenoid assembly. 22. Secure both hoses with small hose clamps (Fig. 21). 23. Secure all loose wires and hoses to the vehicle frame using plastic ties. 24. Attach the cover to the tank/compressor assembly using the 4 hex-head bolts (1/4 x 1 in.
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Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 94-7275 94-7287 Operation Using the Controls Caution Right boom switch—activates the compressor, generating a flow of foam to the right boom section. The contents of the foam marker tank are under pressure. Loosening the fittings on the tank could result in personal injury.
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Note: Extreme pH levels (hardness/softness) of the water will affect the amount of foam concentrate needed. 5 7 5. Install the lid on the solution tank. 6. Ensure that the lid is positioned properly for a tight seal and push down on the clamp lid. 8 7. Close the pressure relief valve. 4 8. For the initial operation, open the foam density adjustment valve 1/8 to 1/4 turn (Fig. 23). 9. Start operating the marking system and make a test pattern on the ground.
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Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure 100 Hours • Inspect the hose between the foam tank and the compressor for accumulated water. • Inspect and clean the check valve in the tee on top of the compressor. Replace the valve if necessary. • Remove and clean the strainer at the top of the solenoid valve, next to the compressor.
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7. Attach liquid hose to hose barb and un–clamp. 8. Flip pressure release valve to the down position. If the problem persists, please contact your local Authorized Toro Distributor. Storage 1. Remove the couplers on top of the tank. 2. Loosen and unhook the foam marker tank strap. 3. Remove the tank from the bracket, remove the tank lid, and empty the contents of the tank. 4. Rinse and flush the inside of the tank. 5. Install the lid on the tank. 6. Attach the couplers. 7. Strap the tank into place.
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