Operator's Manual

ManualsBrandsToro ManualsAttachmentsWorkman 200 Spray System, Heavy-Duty Workman Vehicles

E.CleanthepistonsandreplaceanywornO-rings.

F.CoatallpistonO-ringswithvegetableoiland

reinstallinthevalveassemblywiththescrews

previouslyremoved.Makesuretoinstallthe

springsintothevalveassembly.

G.Securethevalveseatstothevalveassemblywith

the3forkspreviouslyremoved.

H.Mountthehoseloombrackettothesprayerframe

withthe2screwsandnutspreviouslyremoved.

5.Addarustinhibiting,non-alcoholbased,RVantifreeze

solutiontothesystemandrunthepumpforafew

minutestocirculateitthroughthesystem,thendrain

thespraysystemascompletelyaspossible.

6.Usetheboomliftswitchestoraisethebooms.Raise

theboomsuntilhavemovedcompletelyintoboom

transportcradleformingthe“X”transportposition

andtheboomcylindersarefullyretracted.Make

suretheboomcylindersarefullyretractedtoprevent

actuatorroddamage.

7.Inspectthebrakes;refertotheWorkmanOperator’s

Manual.

8.Servicetheaircleaner;refertotheWorkmanOperator’s

Manual.

9.Greasethesprayer;refertotheLubricationsection.

10.Checkandtightenallbolts,nuts,andscrews.Repairor

replaceanypartthatisdamaged.

11.Checktheconditionofallsprayhoses,replacingany

thataredamagedorworn.

12.Tightenallhosettings.

13.Paintallscratchedorbaremetalsurfaces.

PaintisavailablefromyourAuthorizedServiceDealer.

14.Storethemachineinaclean,drygarageorstoragearea.

15.Coverthemachinetoprotectitandkeepitclean.

RemovingtheSprayer

IfremovingthesprayerfromtheWorkmanvehicle,usethe

followingprocedureandreferencetheSetupsection.

DANGER

Thesprayertankassemblyrepresentsastored

energyhazard.Ifnotproperlyretainedwhen

installingorremovingtheassemblyitcanmoveor

fallandinjureyouorotherbystanders.

Usestrapsandanoverheadlifttosupportthe

sprayertankassemblyduringinstallation,removal

oranymaintenancewhentheretainingfasteners

arebeingremoved.

1.Secureandsupportthesprayertankassemblywith

strapstoanoverheadliftusingtheeyeletsontheskid

frame.Thispreventstheassemblyfromshiftingwhen

thefastenerssecuringthetankassemblytotheframe

areloosened.

2.Lowerboomstoapproximately45°andthenpivot

themforward.

3.DisconnectthewireharnessandPTOshaft.

4.Storethecontrolbox,usingtheexistingfasteners,to

theleft,rearofthetankskid.

5.Removeallthefastenersretainingthesprayertank

assemblytothemachineframe.Retainallparts.

6.Liftthetankassembly3-4inchesandremovethelynch

pinsandclevispinssecuringtheliftcylinderstothe

tankassembly.

7.Retracttheliftcylindersandreturnthemtotheir

holdersonthevehicleframe.Liftthetankassembly

clearofthevehicle.

8.Whenthesprayertankassemblyisclearofthevehicle,

insertthefourjackstandsprovidedandlockthejack

standswiththeclevispinsprovided.

9.Movethevehicleoutoftheway.

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