Form No. 3366-750 Rev D Foam Marker Kit for Multi-Pro® 1200, 1250 and 5000 Series Turf Sprayers and Workman® 200 Spray Systems Model No. 41236—Serial No. 311000001 and Up Installation Instructions Safety Note: Determine the left and right sides of the machine from the normal operating position. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 112-7890 1.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.
2 Assembling the Foam Marker Tank Parts needed for this procedure: 1 Foam marker tank 1 Tank cap, black Figure 1 Procedure 1. Locate the foam marker tank and black cap with filter tube in loose parts. 2. Remove any debris inside the tank. 1. Foam marker tank 3. Screw (M6) 2. Washer 4. Mounting bracket Install 4 screws (M6) and 4 washers (M6) up through the mounting bracket platform to the underside of the foam marker tank assembly. Tighten all screws to secure the tank in place.
Installing the Foam Marker Tank Assembly for Workman 200 Sprayer Systems 1. Place the foam tank assembly on the mounting bracket as shown (Figure 3). Figure 3 1. Foam marker tank 3. Screw (M6) 2. Washer 4. Mounting bracket 2. Install 4 screws (M6) and 4 washers (M6) up through the mounting bracket platform to the underside of the foam marker tank assembly. Tighten all screws to secure the tank in place. Torque the screws to 45 to 61 lb-in (5 to 7 N-m). Figure 4 4 1. Bracket (2), 1200 series 3.
Figure 5 1. Mounting bracket Figure 6 3. Carriage bolt (5/16 x 1–1/4 inch) 2. Locknut (5/16 inch) Installing the Tank and Bracket on the Workman® 200 Sprayer Systems 1. Bracket, Workman 200 2. Bolt (3/8 x 1 inch), existing 4. Handle 5. Workman frame 3. Bolt (3/8 x 1-1/4 inches), loose parts 6. Locknut (3/8 inch) 5 1. Locate the front, left handle of the tank skid to rear of the operator's seat. Routing the Foam Hoses 2. Remove the left handle and fasteners from the left side of the tank skid.
Routing the Foam Hoses to the Booms 1. Install the foam hoses to the booms. Note: Install the shorter length of hose to the boom on the same side as the bracket; install the longer hose to the boom on the opposing side to the bracket. A. On the right boom, install the foam hose along the rear side of the upper support pole (Figure 7). Important: The foam hoses will be pinched when the booms are in the “X” transport position if they are installed on the wrong side. Figure 8 1. Plastic tie C.
1. Locate the 16-foot foam hose for the dashboard-mounted control valve. 6 2. Route the hose from the foam marker bracket forward, below the chemical tank and behind the fuel tank, along with existing wiring to the area under the seat box (Figure 10). Installing the Foam Nozzles Parts needed for this procedure: Hose clamps (blue) 2 Hose clamps (white) 4 Brackets 4 Spacers 4 Set screws 2 Mounting rod 2 Foam nozzle assemblies Procedure Figure 10 1. Foam hose 2 1.
2. Locate the foam nozzle mounting brackets and spacer. Install the first bracket 3 to 4 inches from the end of the upper boom support pole. Assemble the bracket and spacer as shown (Figure 13). Figure 13 1. Upper boom support pole 3. Spacer, note orientation 5. Screw, clamp 7. Set screw 2. Bracket clamp half, lower 4. Bracket clamp half, upper 6. Nut, spacer 8. Mounting rod 3. Install the second bracket assembly 3 to 4 inches inboard from the first bracket. 4.
6. Locate the foam nozzles in loose parts. Install a nozzle to the mounting rod as shown (Figure 14). 7 Installing the Foam Control Valve and Connecting the Hoses Parts needed for this procedure: 1 Regulating valve, cap mount 1 Regulating valve, dashboard mount 1 Decal, 112-7890 Installing the Foam Control Valve on Multi-Pro 1200 Series Turf Sprayers and Workman 200 Spray Systems 1. Locate the black cap on the end of the foam marker tank assembly. 2.
B. Remove the white tube clamp from the hose barb on the tank cap not connected to the blue filter tube inside the tank. C. Install the white clamp over the clear tube, install the clear tube onto the hose barb, and secure the clear tube with the white clamp. D. Locate the cap mount regulating valve in loose parts. Note: This valve is black with one washer. E. Remove the blue tube clamp from the hose barb on the tank cap connected to the blue filter tube inside the tank. Figure 16 F.
Figure 17 11
Installing the Foam Control Valve on Multi-Pro 5000 Series Turf Sprayers 1. Locate the foam hose previously routed forward to the cab. 2. Install a plastic tube clamp to the exposed foam tubes. Note: Use a blue clamp for the blue (fluid) tube and a white clamp for the clear (air) tube. 3. Depending on the model, drill or knock out a hole in the dashboard. For a 5700: A. Make a mark inward from the right side of the dashboard 10 inches and then 1-1/2 inches from the bottom of the dashboard (Figure 18).
Note: Use the tube clamps to secure the tubes to the fitting. 7. Wrap PTFE thread tape around the threads of the knob assembly. 8. Install the threaded end of the knob assembly through the dashboard knock-out hole. 9. On the underside of the dashboard, secure the regulating valve body assembly to the knob assembly by tightening the nut on the knob assembly. 10. Install the decal as shown in Figure 21. Figure 22 1. Clear tube and blue clamp (return tube from dashboard mount control valve) 4.
Figure 23 provided in their place (Refer to Figure 24 for the Multi Pro 1200 and Figure 25 for the Multi Pro 1250). 8 Installing the Switches and Fuse Parts needed for this procedure: 2 Rocker switch 1 Fuse, 15-amp Multi Pro 1200 Series Turf Sprayer 1. Remove the spray control panel to expose the bottom side. 2.
Figure 24 1200 1. Foam marker switches Figure 26 3. Foam marker switches 1. Control panel 2. Spray control panel 2. Latch 3. Remove the foam marker switch hole plugs. 4. Install the 2 rocker switches into the switch panel. 5. 6. 7. 8. Figure 25 1250 1. Plug 3. Notch (at back) 2. Switch 4. Spray control panel Note: Ensure that the notch/hole on the bottom of each switch is oriented toward the rear of the vehicle.
3. Remove the 6 bolts that hold the right side cover to the center console assembly (Figure 27). 4. Locate the 2 connectors and route them up through the switch openings. 5. Install the front control panel to the control box, and secure it with the 4 screws loosened previously. 6. Insert the 15-amp fuse in the top slot in the fuse block.
Operation Using the Controls Right boom switch—activates the compressor, generating a flow of water and air to the right boom section. Left boom switch—activates the compressor, generating a flow of water and air to the left boom section. Note: You can drop the foam simultaneously from both boom sections. Figure 30 1. 1/4 turn open Indicator markings—located on the side of the tank, they indicate the solution level in the tank. 6. Start operating the marking system and make a test pattern on the ground.
Maintenance Storage Winterizing 1. Position the vehicle on a level surface, set the parking brake, stop the pump, stop the engine, and remove the ignition key. 1. Relieve the pressure within the tank by pulling the release valve on the tank. 2. Relieve pressure within tank by opening the tank fill cap, install the tank fill cap, and hand tighten it. 2. Disconnect the air and liquid tubing from the tank cap. 3. Disconnect the air and liquid tubing from the tank. 3.
Notes: 19
