MODEL NO. 41355 & 41357 FORM NO.
MULTI-PRO® 5500 BOOM FRAME ASSEMBLY: 1. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame, as shown in FIG. 1, until the Stop Pins hil the frame tube. 1. Stop Pin 2. Boom Mount Assemblies NOTE: Note the position of the angle member of the Right and Left Boom Mount Assemblies in relation to the tube member. They must be positioned as shown for the mounting of the Cross Support Angle. 2.
CENTER ASSEMBLY: 1. Assemble Boom Mount onto the Center Boom as per FIG. 4 using the (8) 1/2“ x 3" hex hd. cap screws and lock nuts. FIG. 4a. BOOM MOUNT ~ MULTI-PRO® 5500 WORKMAN® FIG. 81 1. Boom Center Section 2, Mount Assembly 2. Assemble the (2) straight Castor Mounts into Center Born section, using (4) 1/2" x 3" carriage hd. bolts and lock nuts, ensuring that bolt heads are on the “hood opening” side. Assemble (2) Wheels onto (2) Castor Forks with the [ong shafts using (2) 3/4" O.D.
3. Lightly grease Right and Left Boom horizontal pivots where bushings will rotate. Assemble Right and Left Booms onto Boom Center Section / Horizontal Pivot Joint as per FIG. 5 ensuring that bushings are properly seated. Torque the (2} 1/2" ; Sag“llggx hd. cap screw wing retainer lock nuts to 4, Assemble (2) Anti-scalp Castors onto back outer {nook on Right and Left Booms using (2) 7/16" lock nuts. BOOM EXTENSION FEED HOSE ROUTING: A\ caution » Use proper lifting procedures when lifting the Extension Boom
The Boom hose connection will depend on the type of Control Valve system used on the Sprayer. Refer to the applicable SPRAY SYSTEM SET-UP AND PARTS MANUAL for the Control Valve installation. SPRAYERS ELECTRICITY SOLENOID CONTROL VALVE SYSTEM: 1. Connect the 34" length of 3/4" Hose included with the Boom to the inlet on the Center Boom Flow Monitor and the other end to the outlet on the center Solenoid Valve. Secure with Hose Clamps. 2.
WIRING HARNESS INSTALLATION: The Wiring Harness Installation will depend on the Vehicle and type of Sprayer. Refer to the applicable installation instructions. MULTI-PRO® 5500 WIRING HARNESS INSTALLATION: 1. Release the Latch and remove the Panel Assembly from the Center Console Assembly. See FIG.8. Wireless side toward front of vehicle Blue 2. Remove Boom Lift Switch hole plugs. Connect the shames connectors 1o the Switches as shown in the WIRING DIAGRAM.
4. Route the Wiring Harness 1o the rear of the Vehicle along the right side of the main frame, following the main wiring harness through the cable rings. 5. From the back of the Vehicle, route the leads for the Right and Left Booms along the Boom Feed Hoses and out to where the actuators will be located. WORKMAN® WIRING HARNESS INSTALLATION WITH THE WORKMAN® SPRAY SYSTEM: 1. Raise the Tank and Skid Assembly and support with the Strut Support Rod. 2. Remove the (4) 3/8" x 1" hex hd.
ELECTRIC BOOM EXTENSION LIFTS: 1. Assemble the Boom Extension Electric Lift Adjustment Links onto the Rill and Left Boom Extensions using 1/2" x 8" hex hd. cap screws and lockouts. Assemble Electric Actuators onto the Boom Extension Breakaway Pivots using the 1/2" x 5" hex handicap screws and lockouts. Connect the other end of the Actuator to the Actuator Adjustment Link using the 1/2" x 2" hex hd. cap screws and lock nuts.
7. If the measurement is incorrect, remove the hex hd screw that attaches the Actuator Link to the Actuator, loosen the Jam Nut and rotate the Actuator Link to change the length to the specification. Replace the hex hd screw and nut ensuring that the link can pivot freely.
SECURING HOSE AND WIRING: 1. Tie Boom Feed Hose, Foam Marker Hose and Actuator Wiring Harness together with Plastic Ties every 8 10" ensuring that Ties do not squash Hose. At the Boom Extension pivot-fold joint ensure that the hose does not collapse or interfere with boom movement in the field, vertical transport or forward fold transport positions. Where Hoses and wiring go through Center Boom, secure to boom frame 50 hoses cannot interfere with spray pattern or boom operation. 2.
G.V.W. OVERLOAD WARNING DECAL INSTALLATION: A WARNING » This attachment may cause the overall gross vehicle weight to be exceeded when used in combination with other attachments + Exceeding the gross vehicle weight can cause injury or death due to reduced handling, braking and stability. « Always reduce payload to maintain vehicle weight within gross vehicle weight rating. » See OPERATORS MANUAL for additional information.
SAFETY AND INSTRUCTION DECALS SPRAY BOOM CONTROL LEFT UP RIGHT 3 28208 Tal kOt 1 i PINCH POINT Part No. 92-2664 DOWN e Located near Fuse Block Part No. 94-8701 Located on Center Section Part No. 92-2660 Used Ends and on Boom Extension Hoods near on WORKMAN only. ‘Actuator Link.
FRAME & SHROUD GROUP (Not shown) Main Frame Right Inner Shroud Cap Left Boom Extension Boom Extension Shroud Hood Quire End Cap Shroud Boom Extension Left Bumper Strip Drift Seal Retainer Boom Extension Front Inner Drift Seal Retainer Boom Extension Front Outer Drift Seal Retainer Boom Extension Hood Ref| Part No. Description Ref | Part No.
FRAME & SHROUD GROUP BOOM EXTENSION PIVOT JOINT 16 Ref | Part No. Description Qty GROUP i B-2058 Main Frame Center 1 Regret Part No.
WHEEL MOUNT & WHEEL GROUP FOAM MARKER OPTION MULTI-PRO® 5500 Ref | Part No. Description Gty Regret Part No. Description Qty (&7 848652 [Castor Fork Art-scalp 2] 848773 [Hose Foam Marker Feed 2] 8 32146-7 Lock Nut, 7/16" NC 2 174" x 78" {Not shown} 149 94-8677 [Wheal Anti-Se alp 5" O.D.
MOUNT Ref! Part No. Description Qty: 1 95-2012 [5500 7 WORKMAN Mount Assembly | 1.
DRIFT SEAL RETAINER, DRIFT SEAL AND TRIM GROUP Ref| Part No.
ELECTRIC ACTUATOR Ref Part No, Description 94-8556 94-8796 94-8676 94-8665 94-8776 94-8777 92-3851 94-8794 42852 94-8785 42851 [Actuator Complete Assembly Boot Kit (Includes clamps) [Cover Tube Drive Screw Assembly I Front Housing [Church Assembly Rear Housing Motor Motor Pinion Gear Intermediate Gear Sealing Kit E
ACTUATOR WIRING HARNESS Not used on MULTI-PRO® 5500 and WORKMANS® Ref| Part No. Description Qty .
PLUMBING GROUP 24 Part No. Description 27000 94-8710 94-8778 94-8779 94-8780 94-8781 94-8782 84-8783 94-8784 94-8785 241236 95-2073 l Nozzle Body Assembly Gee Detail Parts Breakdown Somebody Mounting Hdqrs.
FLOW MONITOR EXTENSION BOOM FLOW MONITOR CENTER BOOM FLOW MONITOR Regret Part No. Description Gty fet | Part No. Description Qty i B4-875T Iowa Monitor Assembly includes: 7 6 G-8722 swivel Nut B Flow Monitor Manifold 7 94-8602 [Blank Disk 2} wive Nut 94-8723 |Elbow 3/4* FPT 8/4" HB 1 lank Disk 94-8724 [Flow Indicator Ball Steel 4 Flow Indicator Ball Steel 94-8725 |Flow Indicator Ball Retainer 4] iow Indicator Ball Retainer 94-8726 ({Rubber Washer 5| rubber Washer 94.