Form No. 3352-115 Print Date 4/19/05 Model 41355 Sprayer Model 41360 Mount Model 41363 Mount Set-Up Manual Installation Instructions Operators Manual Register your product at www.toro.
Form No. 3352-115 Contents Print Date 4/19/05 Title Page.................................................................................................. 1 Table of Contants...................................................................................... 2 SET-UP MANUAL................................................................................. 2 Loose parts List...................................................................................... 3 Assembling the Center Boom..................
Form No. 3352-115 INSTALLATION INSTRUCTIONS Workman 200 spray System MODEL NO. 41363 ENCLOSED BOOM MOUNT KIT Note: Determine the left and right sides of the traction unit from the operator's position. Note: Use No. 2 general purpose Lithium base grease to lubricate the attachment.
Form No. 3352-115 WARNING This attachment may cause the overall gross vehicle weight (GVW) to be exceeded when used in combination with other attachments. Exceeding the GVW can reduce handling, braking and stability which can increase the risk of injury or death. Always reduce payloads to maintain vehicle weight within gross vehicle weight rating. See the Operator's Manual for more information. Assembling the Center Boom 1. Lay out the center, left and right boom extensions. 2.
Form No. 3352-115 3. Install the wheel assembly to the short castor fork using an axle bolt (1/2 7-1/2 inch) and locknut (1/2 inch) (Fig 2). Figure 7 1. Boom center section 3. Boom extension 2. Extension boom feed hose 4. Retainer ring Figure 5 1. Wheel assembly 4. Locknut, 1/2 inch 2. Castor fork, short 5. Castor arm, straight 3. Axle bolt, 1/2 x 1-1/2 inch 6. Cotter pin Installing the Flowmeter 4. Install the left and right boom to the center boom as shown in Figure 5.
Form No. 3352-115 5. Install the flowmeter to bracket with two bolts (1/4 x 2 inch), and two locknuts (1/4 inch) as shown in Figure 9. Installing the Flowmeter with an Electric Hose Reel Kit 1. Use the electric hose reel mounting frame to mount the flowmeter bracket to the machine. secure the bracket with two U-bolts and four locknuts (3/8 inch). Figure 9 1. Flowmeter 3. Bolt, 1/4 x 2 inch 2. Mount bracket, flowmeter 4. Locknut, 1/4 inch 6.
Form No. 3352-115 5. Leaving enough length in the lines to avoid kinks or folds, secure the lines to the machine frame using one u-bolt and two locknuts. Figure 13 1.Flowmeter mount bracket 4.Locknut, 3/8 inch 2.Electric hose reel 5.Hoses, length left to avoid mounting frame kinks 3.U-bolt Making the Hose Connections 1. Connect the boom feed hose from the center control valve to the Flowmeter previously installed. Figure 15 1. Actuator Assembly 4. Six foot extension harness 2. Breakaway pivot mount 5.
Form No. 3352-115 Figure 16 Right side shown 1. Actuator 4. Bolt 2. Breakaway pivot joint 5. Locknut 3. link 7. Use the plastic ties to secure any loose wiring to the center boom frame and boom extensions. 8. Use the Up/Down switches to raise the boom extension to the upright position until the Stop on the front corner of the boom extension just makes contact with the center boom contact pad (Fig. 17). 9. Measure the length of the Actuator and adjustment link .
Form No. 3352-115 BOOM EXTENSION ROUTING: FEED HOSE CAUTION Use proper lifting procedures when lifting the Extension Boom into the forward fold position.\ Failure to follow proper lifting procedures could result in personal injury. Follow the Forward Fold Instructions Decal located near the end of the Boom Extension. Also read and understand the instructions in the OPERATORS MANUAL. 1.
Form No. 3352-115 The Boom hose connection will depend on the type of Control Valve system used on the Sprayer. Refer to the applicable SPRAY SYSTEM SET-UP AND PARTS MANUAL for the Control Valve installation. SPRAYERS WITH ELECTRIC CONTROL VALVE SYSTEM: 1. Connect the 34" length of 3/4" Hose included with the Boom to the inlet on the Center Boom Flow Monitor and the other end to the outlet on the center Valve. Secure with Hose Clamps. 2.
Form No. 3352-115 FOAM MARKER OPTION: Follow the instructions included with the FOAM MARKER KIT except for the applicable steps as follows: 1. Drill a 3/8" hole in the plastic shroud 1" over from the Boom Extension Feed Hose on each Boom Extension. Fig. 16 NOTE: Remove silicone plug from nozzle tube if present. 2. Route Foam Marker hose through Nozzle Tube on each Boom Extension. 3. Install Punched Hole Boom Caps to Nozzle Tubes 4.
Form No. 3352-115 DRIFT SEAL INSTALLATION: NOTE: If the Enclosed Boom must be transported at highway speeds to the end use location the Drift Seal should be installed at the end use location to prevent wind damage. 1. Assemble the Drift Seal sections into the Retainer Molding slots located on the lower edge of the Boom. The longer pieces will be easier to install if a light lubricant such as liquid soap or a silicone based product (i.e. Armour All) is used. (FIG.
Form No. 3352-115 CAUTION This attachment may cause the overall gross vehicle weight to be exceeded when used in combination with other attachments Exceeding the gross vehicle weight can cause injury or death due to reduced handling, braking and stability. Always reduce payload to maintain vehicle weight within gross vehicle weight rating. See OPERATOR'S MANUAL for additional information. FIG. 18 1. Decal Print Date 4/19/05 NOTES Register your product at www.toro.
Form No. 3352-115 MULTI-PRO® 1200/1250 & 5600/5700 BOOM FRAME ASSEMBLY: MULTI-PRO® 1200/1250 1. Remove Stop Pins in Boom Mount Assemblies. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame until Angle Gusset bottoms out against Vehicle Frame. (See FIG. 1) MULTI-PRO® 5600 1. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame, as shown in FIG.
Form No. 3352-115 CENTER BOOM MOUNT ASSEMBLY: 1. Assemble Boom Mount onto the Center Boom as per FIG. 4 using the (6) 1/2" x 3" hex hd. cap screws and lock nuts. FIG. 4a. The holes used to attach the Boom Mount to the Boom Mount Assemblies should be as follows: MULTI-PRO® 1200/1250 - Align the inner holes of the Boom Mount with the matching holes on the Boom Mount Assemblies. Secure with (4) 1/2" x 21/4" hex hd. cap screws and lock nuts. (FIG.
Form No. 3352-115 WIRING HARNESS INSTALLATION The Wiring Harness Installation will depend on the Vehicle and type of Sprayer. Refer to the applicable installation instructions. MULTI-PRO® 5600 INSTALLATION: WIRING HARNESS 1. Remove the Panel Assembly from the Center Console Assembly. See FIG. 8. center sockets. Insert the Green / White Wires into the corner sockets with the Green or White wire.
5. Route the Boom Lift Harness to the rear of the Vehicle along the right side of the main frame, following the main wiring harness through the cable rings. 6. Reinstall the Panel Assembly to the Center Console Assembly. 7. From the Back of the Vehicle, route the leads for the Right and Left Boom Actuators along the Boom Feed Hoses and out where the actuators will be located. WORKMAN® WIRING HARNESS INSTALLATION WITH THE WORKMAN® SPRAY SYSTEM: 1.
Form No. 3352-115 a Blue or Yellow wire). Repeat this step for the other Plug. Connect the Connector Housing to their respective switches in Spray Control Panel (Yellow/Green to L.H. Switch & Blue/White to R. H. Switch). See FIG. 12. 4. Reinstall the Spray Control Panel to the Seat Base and secure with the screws removed earlier. 5. Route the Wiring Harness to the rear of the Vehicle along the right side of the main frame. MP1250 FIG. 11b 1. Rocker Switch 3. Plug 2. Notch (at back) 4.
Form No. 3352-115 Figure 3 1. Vehicle frame 2. Pump assembly 3. Boom mount frame 4. Center boom assembly 5. Bolt, 1/2 x 1-1/4 inch 6. Locknut, 1/2 inch 6. Move the center boom assembly into position behind the machine. Lift the assembly up into alignment with the mounting holes in the machine frame (Fig. 3). Print Date 4/19/05 7. Install the Center Boom to the Workman Sprayer the points shown using four bolts (1/2 x 1-1/4 inch) and four locknuts (1/2 inch) in the holes marked (Fig. 3).
Form No. 3352-115 OPERATOR'S MANUAL MODEL NO. 41355 & 41360 200000101 CE and up ENCLOSED BOOM for the MULTI PRO® 1200, 1250, 5600 and WORKMAN® Vehicles To assure maximum safety, optimum performance, and to gain knowledge of the product, it is essential that you or any other operator of this equipment read and understand the contents of this manual before the vehicle engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by the triangular safety alert symbol.
Form No. 3352-115 SAFETY INSTRUCTIONS 1. Operate this machine only after reading and understanding the contents of this manual. A replacement manual is available by sending complete model and serial number to: The Toro Company, 8111 Lyndale Avenue South, Bloomington, MN 55420-1196 2. Learn how to operate the Sprayer and how to use the controls properly. DO NOT let anyone operate this equipment without first receiving thorough instructions. 3. Keep all shields, safety devices and decals in place.
Print Date 4/19/05 Form No. 3352-115 Register your product at www.toro.
Form No. 3352-115 BEFORE OPERATING WARNING MAXIMUM PAYLOAD NOTE: The following applies to the WORKMAN® Vehicle only. This attachment may cause the overall gross vehicle weight to be exceeded when used in combination with other attachments Exceeding the gross vehicle weight can cause injury or death due to reduced handling, braking and stability. Always reduce payload to maintain vehicle weight within gross vehicle weight rating. See the OPERATOR'S MANUAL for additional information. 1.
Form No. 3352-115 BOOM EXTENSION FORWARD FOLD: CAUTION Use proper lifting procedures when lifting the Extension Boom into the forward fold position Failure to follow proper lifting procedures could result in personal injury. Follow the Forward Fold Instructions Decal located near the end of the Boom Extension. Also read and understand the instructions in OPERATORS MANUAL.
Form No. 3352-115 FLOW MONITOR: 1. Each boom section has a flow monitor mounted in the operator's view. The monitors have sight tubes; each tube contains a weighted ball that floats when there is flow to the corresponding nozzle. 2. When there is flow, all the floating balls should be at the same level. If a ball is lower than the others, this indicates a clogged nozzle. See FIG. 3. FIG 3. 1. Flow Monitor 2. Stainless Steel Ball 3. Cap 3.
Form No. 3352-115 3. If the measurement is incorrect, remove the hex hd screw that attaches the Actuator Adjustment Link to the Actuator, loosen the Jam Nut and rotate the Adjustment Link to change the length to the specification. Replace the hex hd screw and nut ensuring that the Adjustment Link can pivot freely. Retighten the Jam Nut, ensuring that the Link rests squarely on the Actuator Link Stop in the raised position.
Form No. 3352-115 BEFORE SPRAYING IMPORTANT: The Enclosed Boom nozzle bar is fixed at 15" height and 20 inch spacing. Use only Flat Fan 1100 tips to maintain proper calibration. NOZZLE SELECTION See the SPRAY NOZZLE SELECTION CHART to be sure that your spray nozzles have the capacity necessary to achieve the application rate selected. To select the proper nozzle, you need to know: 1. Recommended chemical application rate in gallons per acre, gallons per 1000 sq. ft. or liters per hectare. 2.
Form No. 3352-115 SPRAY NOZZLE SELECTION CHART TORO Part No. Nozzle Number Pressure Capacity (PSIG) 1-Nozzle (GPM) Color-Code XR11004VS 94-8714 1100 Red XR11005VS 94-8715 1100 Brown XR11006VS 94-8716 1100 Gray XR11008VS 94-8717 1100 White XR11010SS 94-8718 1100 Stainless XR11015SS 94-8719 1100 Stainless TORO Part No. Nozzle Number 20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50 .28 .35 .40 .45 .36 .44 .50 .56 .43 .52 .60 .67 .57 .70 .80 .90 .71 .87 1.0 1.1 1.1 1.
Form No. 3352-115 Print Date 4/19/05 NOTES Register your product at www.toro.
Print Date 4/19/05 Form No. 3352-115 Register your product at www.toro.
Form No. 3352-115 The TORO Promise A One Year Limited Warranty The Toro Company promises to repair your Model 41355 ENCLOSED BOOM for the MULTI-PRO® 1200, 1250, 5600 and WORKMAN Vehicles if defective in materials or workmanship. The following time periods from the date of purchase apply special warranty terms, on certain components, may be offered through The TORO Company by the component manufacturer. Commercial Products . . . . . . . . . . . .
