Installation Instructions

ManualsBrandsToro ManualsSprayersTrailer Package, Skid Sprayer and Skid Spreader

MODEL NO. 41020-80101 & UP

MODEL NO. 41021-80101 & UP

MODEL NO. 41415-80101 & UP

MODEL NO. 41441-80101 & UP

MODEL NO. 41440-80101 & UP

SET-UP AND PARTS

CATALOG

SKID SPRAYER

with the 41441 Centrifugal Pump

FORM NO. 95-9095

©The TORO Company - 1999

SAFETY AND INSTRUCTION DECALS

The following safety and instruction decals are installed on the Standard Spray System. If any

become damaged or illegible, replace them. Decals and part numbers are listed below and in the

parts catalog. Order replacements from your Authorized Toro Distributor.

Part No. 92-3518:

Located on

Front of Tank

Part No. 93-0800:

Located on Side of

Clean Water Wash Tank

Part No. 93-0688:

Located on Lid

of Sprayer Tank

WARNING

CHEMICALS CAN BE HAZARDOUS

TO REDUCE THE RISK OF ENVIRONMENTAL

DAMAGE AND PERSONAL INJURY

SELECT THE CORRECT CHEMICAL FOR THE

APPLICATION.

HANDLE AND APPLY CHEMICALS AS

INSTRUCTED BY THE CHEMICL

MANUFACTURER’S LABELS. ALWAYS

WEAR PROTECTIVE CLOTHING AND MASK.

93-0688

TRAILER WEIGHT

(LBS)

SKID WEIGHT

(LBS)

110

100

1385

1300

1220

1135

1050

965

885

1620

1535

1455

1370

1285

1200

1120

WARNING

TANK VOLUME

(GAL)

ALWAYS REFER TO TOWING OR HAULING VEHICLE’S

OPERATOR MANUAL AND THE FOLLOWING CHART

TO DETERMINE MAXIMUM CAPACITY.

EXCEEDING THE TOWING OR HAULING VEHICLE’S

CAPACITY CAN RESULT IN SERIOUS INJURY OR

DEATH.

BASED ON WEIGHT OF WATER

95-9320

Part No. 95-9320:

Located on

Front of Tank

Part No. 65-3090: Located on Engine Cover

Above Pull Rope

OFF

CAUTION

TO AVOID PERSONAL INJURY KEEP

ALL SHIELDS IN PLACE.

DISENGAGE AND SHUT OFF

ENGINE BEFORE SERVICING OR

UNCLOGGING MACHINE.

KEEP HANDS, FEET AND CLOTHING

AWAY FROM POWER-DRIVEN PARTS.

87-0450

Part No. 041174: Located on

Belt Cover

Part No. 80-9350: Located on

Belt Cover

Part No. 87-0450: Located on

Belt Cover

READ YOUR OPERATOR’S MANUAL FOR OPERATING AND

SAFETY INSTRUCTIONS. TO GET A REPLACEMENT MANUAL,

SEND MODEL AND SERIAL NUMBERS TO : THE TORO CO., 8111

LYNDALE AVE. S., MPLS., MN 55420

65-3090

FRESH WATER

WASH CONTAINER

FILL WITH CLEAN

FRESH WATER

ONLY.

93-0800

Summary of content (28 pages)

PAGE 1
FORM NO. 95-9095 MODEL MODEL MODEL MODEL MODEL NO. NO. NO. NO. NO. 41020-80101 41021-80101 41415-80101 41441-80101 41440-80101 & & & & & UP UP UP UP UP SET-UP AND PARTS CATALOG SKID SPRAYER with the 41441 Centrifugal Pump SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the Standard Spray System. If any become damaged or illegible, replace them. Decals and part numbers are listed below and in the parts catalog.
PAGE 2
PAGE 3
Refer to the illustrated Parts List for the details of parts used in assembling the SKID SPRAYER. Note: Right and Left as used in the following instructions, refer to the operators right and left when seated in the normal operating position. Trailer Mode Set-Up Instructions SADDLE AND TRAILER: 1. Cut the shipping straps and remove the Spray Tank and Saddle Assembly from the shipping skid. 6. Slide Tongue Adapter through Engine / Pump Base and into Saddle Assembly on end with Safety Decals on Tank.
PAGE 4
5 4 3 2 1 1229 FIG. 4 4. Cotter Pin 5. Harness Tube 1. Jack 2. Crank Handle 3. Hitch Pin CENTRIFUGAL PUMP: 1. Secure the Strainer Bracket to the front R.H. side of Engine / Pump Base using studs on Engine / Pump Base and (2) 5/16 flange nuts. See FIG. 5. 1235 1. Suction Strainer 2. 1-1/4 Ball Valve 3. Pump FIG. 6 4. Cross 5. 1/2 Ball Valve 7. Connect Suction Strainer and Pump with 1-1/4 x 36 suction hose. Secure with (2) hose clamps. 8.
PAGE 5
14. Drill a 3/4 hole through top of tank between Tank Lid and front Tank Strap. Assemble the Bleed Fitting in hole. See FIG. 8. 2 1 2 3 1 7 3 1244 1. 2. FIG. 8 3. Tank Strap Bleed Fitting Tank Lid 1212 15. Connect Bleed Valve and Bleed Fitting with 1/4 x 54 clear hose. Secure with (2) hose clamps. NOTE: The hose connecting Bleed Valve and Bleed Fitting must be angled upward the entire length of the hose. Downward dips in the hose will not allow air to escape from pump.
PAGE 6
BOOM FRAME ASSEMBLY: 1. Drive the Stop Pin into Boom Mount until flush with surface of tube. 2. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Saddle Assembly until support angle bottoms out against Vehicle Frame. (See FIG. 11.) 6. Position a Spacer Tube between the lugs on each side of the Main Frame tube and between Main Frame and Boom Mounting Brackets. Insert a 1/2" x 3-1/2" cap screw through the lugs and spacers.
PAGE 7
10. Loosely attach a Single Barb Turret Body with the Turret Body Clamp to L.H. end of the Center Boom Pipe. Loosely attach a threaded Turret Body with the Turret Body Clamp to RH end of the Center Boom Pipe. 11. Place two Hose Clamps on two 3/4" x 19" Jumper Hoses and connect the two "end" Turret Bodies to the Double Barb Turret Body. Space nozzles 20" (508mm) apart and tighten fasteners securely. Apply thread sealer and install the 90° 3/4" Hose Barb on the Threaded Turret Body. See FIG. 14. 12.
PAGE 8
21. Apply thread sealer and install a 1 x 3/4 Hose Barb in the end of both Ball Valves. 22. Apply thread sealer and install 1 x 90° Barbed Elbow in the top port of the Cross. 23. Apply thread sealer and install a 1 x 3/4 Hose Barb in the bottom port of the Cross. 24. Mount Cross Base to Boom Frame using (1) 5/16 x 3/4 carriage bolt and flange nut. See FIG. 17. IMPORTANT! DO NOT overtighten U-Bolts in step 25. The clamping action could crush the Cross. 25.
PAGE 9
Skid Mode Set-Up Instructions NOTE: The following instructions are for installing the 110 Gallon Skid Sprayer on a Workman Vehicle. If installing on a different vehicle some modification may be necessary. NOTE: If installing the Skid Sprayer on a vehicle other than the Workman use the dimensions below as a general guideline. Be sure that the Tank is as far in front of the rear axle as possible. SADDLE AND SKID: 8. Locate the Saddle Assembly on Cargo Bed, as shown in FIG. 2.
PAGE 10
CENTRIFUGAL PUMP: 1. Secure the Strainer Bracket to the rear L.H. side of Engine / Pump Base using studs on Engine / Pump Base and (2) 5/16 flange nuts. See FIG. 4. 5. Secure Suction Strainer to Strainer Bracket using (1) hose clamp. 6. Attach the other end of the 1-1/4 x 36 Suction Hose earlier attached to bottom of Tank to hose barb in Ball Valve. Secure with hose clamp. 7. Apply thread sealer and install a 1-1/4 Hose Barb into suction port in front of Pump. 8.
PAGE 11
1 2 1 3 3 2 4 1254 1244 1. 2. Bleed Fitting Tank Lid FIG. 7 3. Tank Strap 5 6 6 FIG. 9 1. Pressure Adjust Valve 4. U-Bolt 2. Ratchet Valve 5. Valve Bracket 3. Pressure Gauge 6. 1 x 44 Hose 16. Connect Bleed Valve and Bleed Fitting with the 1/4 x 54 clear hose. Secure with (2) hose clamps. 4. Apply thread sealer and install the 3/4 x 1/4 reducer bushing and Pressure Gauge into the top of tee between the Pressure Adjust Valve and Ratchet Valve.
PAGE 12
BOOM FRAME ASSEMBLY: 1. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame until Stop Pin bottoms out against Vehicle Frame. (See FIG. 10.) 5. Attach the (2) "U"-shaped Boom Mounting Brackets to the proper holes in the Boom Mount uprights or Boom Angles with (4) 1/2" x 1-1/4" cap screws, and lock nuts. (See FIG. 10 & 11.) 4.
PAGE 13
8. Center and attach the Center Boom Pipe to the two Center Boom Angles with (2) clamps, (2) 3/8" x 1" cap screws, flat washers and lock nuts. Once mounted the Center Boom Pipe should be approx. 20" (508mm) to 30 (762mm) from ground. 9. Loosely attach the Double Barb Turret Body with the Turret Body Clamp in the approximate center of the Center Boom Pipe. For the most uniform spray coverage, position all Nozzles level as shown in FIG. 13. 10.
PAGE 14
20. Apply thread sealer and install (2) 1 Ball Valves into opposing ports of 1 Cross using (2) 1 Close Nipples. See FIG 16. 2 1 1 1. 2. 1 Ball Valve 1 Cross 3 1221 27. Attach a 3/4 x 50 hose to L.H. Ball Valve and secure with hose clamp. Route hose under Spacer Tube between Boom Frame and Boom Mount toward L.H. Extension Boom. See FIG. 12 & 16. Mark Hose and cut to proper length. Attach hose to Double Barb Turret on inside of L.H. Extension Boom using hose clamp. See FIG 15. Repeat for R.H.
PAGE 15
CLEAN WATER WASH TANK: 1. Mount Hold-In Brace and Manual Tube to the right front side of Saddle Assembly using (2) 5/16 x 3/4 cap screws, flat washers, hex nuts, (1) R-Clamp and (1) Ring Guide. Tighten securely. See FIG. 18. NOTE: Left Hold-In Brace and hardware will not be used. 2. Mount Wash Tank Bracket (open end facing L.H. side) to Hold-In Brace using (2) 5/16" x 1" hex hd. cap screws, flat washers, and hex nuts.
PAGE 16
1232 16
PAGE 17
TANK AND SADDLE Ref Part No.
PAGE 18
PAGE 19
SPRAY BOOMS Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 92-8562 92-8561 92-8563 92-8564 32153-5 92-8534 3256-6 42223 42227 325-10 325-6 42217 42222 92-8533 3217-6 3256-3 322-7 42711 3256-62 42707 3256-23 3230-1 32146-17 42196 42706 42282 3256-4 Description Hold-in Hook Hold-in Hose Hold-in Spring Hold-in Knob Hex Nut, 1/2" Boom Hold-in Assembly Flat Washer 1/2" Tube Wedge Assembly Main Frame Tube HHCS, 1/2 x 2-1/2 HHCS, 1/2 x 1-1/2 Boom Mount Ass'y L.H.
PAGE 20
1103-3 20
PAGE 21
TURRET BODIES & BOOM HOSES Ref Part No. * 95-9183 * 95-9181 * 95-9184 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14 15 16 95-9189 95-9190 95-9191 95-9192 95-9197 95-9196 95-9198 95-9200 95-9199 95-9194 95-9195 41003 95-9193 95-9202 95-9201 95-9187 17 40998 Description Turret Body - Double Barb (Incl. Ref. #s 1-14) Turret Body - Single Barb (Incl. Ref. #s 1-13 & 15) Turret Body - Barb x 1/2 NPT (Incl. Ref.
PAGE 22
1538 Model 41441 Centrifugal Pump 22
PAGE 23
Model 41441 Centrifugal Pump Ref. Part No. Description Qty. Ref. Part No.
PAGE 24
14 11 15 12 11 13 7 5 10 6 2 9 8 16 4 3 1107 1 CENTRIFUGAL PUMP (93-6505) Ref 1 2 3 4 5* 6* 7 8 Part No. 42084 94-8503 42086 94-8504 42089 42088 93-0924 42092 Description Drain Plug Pump Casing Impeller Nut Impeller O-Ring Mechanical Seal (Viton) Seal Retainer Slinger Ring *Denotes parts included in Seal/O-Ring Repair Kit. Order Part No. 94-8520 optional heavy duty seal kit 99-0581 (include seal 99-0582 and O-Ring 42089) 24 Qty Ref Part No.
PAGE 25
RATCHET VALVE (95-9230) Ref Part No. 1 2 3 4 5 6 7 8 99-0500 99-0506 99-0504 99-0499 99-0503 99-0505 99-0498 99-0508 Description Cap Gasket O-Ring (Viton) Ball Stem Seal O-Ring (Viton) Body Washer Qty 1 1 2 1 2 2 1 1 Ref Part No.
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