Installation Instructions

ManualsBrandsToro ManualsSprayers110-gallon Tank for Skid Sprayer with 41441 Centrifugal Pump

MODEL NO. 41020-80101 & UP

MODEL NO. 41021-80101 & UP

MODEL NO. 41442-80101 & UP

MODEL NO. 41440-80101 & UP

SET-UP AND PARTS

CATALOG

SKID SPRAYER

with the 41442 PTO Pump

FORM NO. 95-9092

©The TORO Company - 2000

SAFETY AND INSTRUCTION DECALS

The following safety and instruction decals are installed on the Standard Spray System. If any

become damaged or illegible, replace them. Decals and part numbers are listed below and in the

parts catalog. Order replacements from your Authorized Toro Distributor.

Part No. 92-3518: Located on

Front of Tank

FRESH WATER

WASH CONTAINER

FILL WITH CLEAN

FRESH WATER

ONLY.

93-0800

Part No. 93-0800:

Located on Side of

Clean Water Wash Tank

Part No. 93-0688:

Located on Lid

of Sprayer Tank

WARNING

CHEMICALS CAN BE HAZARDOUS

TO REDUCE THE RISK OF ENVIRONMENTAL

DAMAGE AND PERSONAL INJURY

SELECT THE CORRECT CHEMICAL FOR THE

APPLICATION.

HANDLE AND APPLY CHEMICALS AS

INSTRUCTED BY THE CHEMICL

MANUFACTURER’S LABELS. ALWAYS

WEAR PROTECTIVE CLOTHING AND MASK.

93-0688

TRAILER WEIGHT

(LBS)

SKID WEIGHT

(LBS)

110

100

1385

1300

1220

1135

1050

965

885

1620

1535

1455

1370

1285

1200

1120

WARNING

TANK VOLUME

(GAL)

ALWAYS REFER TO TOWING OR HAULING VEHICLE’S

OPERATOR MANUAL AND THE FOLLOWING CHART

TO DETERMINE MAXIMUM CAPACITY.

EXCEEDING THE TOWING OR HAULING VEHICLE’S

CAPACITY CAN RESULT IN SERIOUS INJURY OR

DEATH.

BASED ON WEIGHT OF WATER

95-9320

Part No. 95-9320:

Located on

Front of Tank

Part No. 87-0450: Located on

Belt Cover

CAUTION

TO AVOID PERSONAL INJURY KEEP

ALL SHIELDS IN PLACE.

DISENGAGE AND SHUT OFF

ENGINE BEFORE SERVICING OR

UNCLOGGING MACHINE.

KEEP HANDS, FEET AND CLOTHING

AWAY FROM POWER-DRIVEN PARTS.

87-0450

Summary of content (20 pages)

PAGE 1
FORM NO. 95-9092 MODEL MODEL MODEL MODEL NO. NO. NO. NO. 41020-80101 41021-80101 41442-80101 41440-80101 & & & & UP UP UP UP SET-UP AND PARTS CATALOG SKID SPRAYER with the 41442 PTO Pump SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the Standard Spray System. If any become damaged or illegible, replace them. Decals and part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor.
PAGE 2
Skid Mode Set-Up Instructions NOTE: The following instructions are for installing the 110 Gallon Skid Sprayer on a Workman Vehicle. If installing on a different vehicle some modification may be necessary. SADDLE AND SKID: 1. Cut the shipping straps and remove the Spray Tank and Saddle Assembly from the shipping skid. NOTE: In the following instructions, "thread sealer" refers to Teflon thread tape. NOTE: The end of the Tank with Safety Decals is the L.H.
PAGE 3
PTO CENTRIFUGAL PUMP: 1. Secure the Strainer Bracket to the rear L.H. side of Engine/Pump Base using studs on Engine/ Pump Base and (2) 5/16 flange nuts. See FIG. 4. 5. Secure Suction Strainer to Strainer Bracket using (1) hose clamp. 6. Attach the other end of the 1-1/4 x 36 Suction Hose earlier attached to bottom of Tank to Hose Barb in Ball Valve. Secure with hose clamp. Installation of PTO Centrifugal Pump: 1.
PAGE 4
1-1/4 Hose Barb 90° Elbow into the inlet port of the pump. 7. Connect Suction Strainer and Pump with 1-1/4 x 36 suction hose. Secure with (2) hose clamps. PRESSURE ADJUST AND RATCHET VALVE: 1. Secure the Valve Plate to the rear bar of the Saddle Assembly using (2) U-Bolts and (4) 5/16 flange nuts. See FIG. 7. 8. Apply thread sealer and install 1 x 1/2 reducing bushing, 1/2 close nipple, 1/2 Ball Valve and hose barb into L.H. port in Cross. See FIG. 5. 1 9.
PAGE 5
4. Apply thread sealer and install the 3/4 x 1/4 reducer bushing and Pressure Gauge into the top of tee between the Pressure Adjust Valve and Ratchet Valve. IMPORTANT! DO NOT overtighten the nuts in steps 5 & 6. 5. Attach Valve Plate Top to Valve Plate over Ratchet Valve, as shown in FIG. 8, using (4) 5/16 x 2-1/2 cap screws and flange nuts. 6. Hook (1) U-Bolt over outlet port of Pressure Adjust Valve and through Valve Bracket. Secure using (2) 5/16 flange nuts. See FIG. 8. 7 .
PAGE 6
3. Attach the (2) "U"-shaped Boom Mounting Brackets to the proper holes in the Boom Mount uprights or Boom Angles with (4) 1/2" x 1-1/4" cap screws, and lock nuts. See FIG. 10 & 11. 4. Install the (2) Boom Hold-In Assemblies to the top of the Boom Mount uprights or Boom Angles using (4) 1/2 x 1-1/4" cap screws, flat washers, spacer tubes and lock nuts. See FIG. 10 & 11. 5. Position a Spacer Tube between the lugs on each side of the Main Frame tube and between Main Frame and Boom Mounting Brackets.
PAGE 7
2 1 1 1. 2. 1 Ball Valve 1 Cross 3 1221 FIG. 16 3. Cross Base FIG 15 1. Boom Support Ass'y 5. Single Barb Turret 2. Extension Boom Pipe 6. Jumper Hose 3/4 x 19" 3. U-bolt 7. Boom Cap 4. Double Barb Turret 8. Jumper Hose 3/4 x 21" 20. Apply thread sealer and install a 1 x 3/4 Hose Barb in the end of both Ball Valves. 14. Secure the two plates of the Boom Support Assembly to the Extension Boom Pipe, using two (2) 1/4" U-bolts, (4) lock nuts and flat washers. See FIG. 15. 22.
PAGE 8
26. Attach a 3/4 x 50 hose to L.H. Ball Valve and secure with hose clamp. Route hose under Spacer Tube between Boom Frame and Boom Mount toward L.H. Extension Boom. See FIG. 12 & 16. Mark Hose and cut to proper length. Attach hose to Double Barb Turret on inside of L.H. Extension Boom using hose clamp. See FIG 15. Repeat for R.H. Extension Boom. 27. Attach a 3/4 x 50 hose to Hose Barb in bottom of Cross. Route to 90° Hose Barb at R.H. end of Center Boom Pipe. (See FIG.
PAGE 9
PAGE 10
1232-1 10
PAGE 11
TANK AND SADDLE Ref Part No.
PAGE 12
PAGE 13
SPRAY BOOMS # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 92-8562 92-8561 92-8563 92-8564 32153-5 92-8534 3256-6 42223 42227 325-10 325-6 42217 42222 92-8533 3217-6 3256-3 322-7 42711 3256-62 42707 3256-23 3230-1 32146-17 42196 42706 42282 3256-4 Description Hold-in Hook Hold-in Hose Hold-in Spring Hold-in Knob Hex Nut, 1/2" Boom Hold-in Assembly Flat Washer 1/2" Tube Wedge Assembly Main Frame Tube HHCS, 1/2 x 2-1/2 HHCS, 1/2 x 1-1/2 Boom Mount Ass'y L.H.
PAGE 14
PAGE 15
TURRET BODIES & BOOM HOSES Ref # # # # # # # # # # # # # Part No. * 95-9183 * 95-9181 * 95-9184 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 99-0811 99-0812 95-9191 95-9192 95-9197 95-9196 95-9198 95-9200 95-9199 99-0815 99-0813 41003 95-9193 95-9202 95-9201 95-9187 17 40998 Description Turret Body - Double Barb (Incl. Ref. #s 1-14) Turret Body - Single Barb (Incl. Ref. #s 1-13 & 15) Turret Body - Barb x 1/2 NPT (Incl. Ref.
PAGE 16
RATCHET VALVE (95-9230) Ref 1 2 3 4 5 6 7 8 16 Part # 99-0500 99-0506 99-0504 99-0499 99-0503 99-0505 99-0498 99-0508 Description Cap Gasket O-Ring (Viton) Ball Stem Seal O-Ring (Viton) Body Washer Qty 1 1 2 1 2 2 1 1 Ref 9 10 11 12 13 14 15 16 Part # 99-0509 99-0507 99-0501 99-0512 99-0513 99-0518 99-0511 99-0502 Description Ratchet Wheel Torsion Spring Lever Pawl Pawl Spring Lever Bearing Shakeproof Washer Lock Nut Qty 1 1 1 1 1 1 1 1
PAGE 17
1626 PTO Pump (95-9258) Ref. Part No.
PAGE 18
1571 18
PAGE 19
41442 PTO Pump Ref. Part No.
PAGE 20