Installation Instructions

ManualsBrandsToro ManualsAttachmentsCab, Multi-Pro 5500

INSTALLATION

INSTRUCTIONS

CAB

for the MULTI-PRO

5500 Vehicle

FORM NO. 95-2410 REV. A

©The TORO Company - 2001

Model No. 41567

Refer to the illustrated Parts List for the details of parts used in assembling this kit.

NOTE: Instructions include assembly

procedures for the ROPS Kit which is a required

supplement to the Cab Kit.

NOTE: For easier assembly, loosely assemble

parts during installation of the Cab, after

assembly, safely secure Cab by tightening all

hardware.

NOTE: SAVE ALL HARDWARE FOR LATER USE

UNLESS OTHERWISE NOTED.

NOTE: An assistant may be required in the

assembly of the Cab.

NOTE: "Right", "Left", "Front", and "Rear" are

referenced while seated in the Operator's Position.

Insert Anchors have been provided in the ROPS

Bar to allow installation of the Cab.

A/C Compressor Installation:

1. Disconnect negitive cable from vehicle battery.

2. Raise R.H. Seat, unplug Wire Harness Ass'y

and disconnect Vacuum Hose from ESC Module

located on R.H. Seat Box Panel. Loosen hose

clamp and separate 90° hose from Inlet Tube Ass'y,

that connects to Air Cleaner. See FIG 1.

3. Remove R.H. Hip Restraint and R.H. Seat Box

Panel from vehicle. Air Filter assembly may remain

attached to panel. For added convenience,

remove R.H. Seat. Note: The R.H. Lower Rear

Mounting Bolt and Nut and the (3) bolts and

hardware from the front of the R.H. Seat Box Panel

may be discarded. See FIG 1.

FIG. 1

1. ECS Module 4. R.H. Seat Box Panel 7. Air Intake Extension

2. Blower Wire Harness 5. R.H. Hip Restraint 8. 90 deg Hose

3. Air Cleaner 6. Air Inlet Cap 9. Inlet Tube Ass'y

1043

3/8" 25 FT. LB.

7/16" 45 FT. LB.

5/8" 150 FT. LB.

TORQUE SPECIFICATION CHART

BOLT SIZE TORQUE VALUE

Summary of content (12 pages)

PAGE 1
FORM NO. 95-2410 REV. A INSTALLATION INSTRUCTIONS Model No. 41567 CAB for the MULTI-PRO® 5500 Vehicle Refer to the illustrated Parts List for the details of parts used in assembling this kit. NOTE: "Right", "Left", "Front", and "Rear" are referenced while seated in the Operator's Position. NOTE: Instructions include assembly procedures for the ROPS Kit which is a required supplement to the Cab Kit. Insert Anchors have been provided in the ROPS Bar to allow installation of the Cab.
PAGE 2
4. Mount A/C Pulley to Engine Crank Pulley using (4) 5/16" x 1" UNF capscrews and lockwashers. Tighten Securely . See FIG. 2. 9. Install A/C. Compressor Belt onto Compressor and A/C. Pulley. Pivot the Compressor to tighten the belt. Belt tension is correct when it can be deflected 3/8" by a 22 lb. force applied mid-span of the Pulleys. 10.
PAGE 3
2 4 1 5 8 7 6 1027 1. 2. 3. 4. Swell Latch Seat Belt Ass'y Center Console Center Console Rear R.H.Mount Bolt FIG. 4 5. 6. 7. 8. Lower Rear Mounting Bolt R.H. Seat Box Support R.H. Inside Seat Belt Support Rear Panel Ass'y ROPS BAR: FRONT BAR ASSEMBLY: 1. Mount the Rops Bar to the vehicle frame by inserting (8) 5/8" x 1-1/4" capscrews through the Rops Bar and vehicle frame. Add lockwashers and start nut on capscrews by hand. See FIG 5. 1.
PAGE 4
RED/WHITE (TO SENSOR) Compressor A\C Lines: Note: Apply a drop of oil to the Refrigeration line's O-Rings before installation. Use care not to lose O-Rings after removing protective caps from Refrigeration Line fittings. 1. Remove protective caps and connect Refrigeration Line #95-2197 to L.H. (large) port on A/C Compressor. Route refrigeration line inside of Throttle Cable Bracket and away from Carburetor. Route rearward following Blower Wire Harness. See Fig. 6.
PAGE 5
1 2 3 4 5 6 7 8 10 9 1044 11 1. Refrigeration Hoses 2. 'R' Clamps 3. ROPS Bar 4. Rear Window 5. Rear Window Clamp 6. Rear Cab Panel FIG. 7 7. L.H. Side Panel 8. Spacer 9. Rubber Flap 10. Front Seat Box Panel 11. Front Bar Ass'y 5. Install Inlet Cap onto Air Intake Extension. Seat Belt Buckle Installation: 1. Remove rear carriage bolt and nut securing R.H. Hip restraint to rear of Seat Box Panel; DISCARD BOLT and SAVE NUT and WASHER for future use.
PAGE 6
Side Panel Installation: 1. Mount Cab L.H. Side Panel assembly to L.H Seat Box Panel. See FIG. 7. a. Remove (2) side carriage bolts from L.H. Hip Restraint. b. Secure L.H. Side Panel to L.H. Seat Box Panel with the (2) carriage bolts removed from Hip restraint in Step a. c. Secure L.H. Seat Box Panel, Front Seat Box Panel, and Rubber Flap with 5/16" x 3/4" capscrews, Spacers, and flange locknuts. d. Secure L.H.
PAGE 7
2 1 3 4 5 6 Windshield Wiper Arm onto Windshield Wiper Motor shaft. NOTE: Be sure that the Wiper Arm is 5° above the horizontal position when installed to insure proper operation. 4. Connect Wiper Motor Wire Harness to Windshield Wiper Motor and route down the side of the Rops Bar, under floor and up through Harness opening. Route black wire over to ground stud on drivers side support post and secure with existing nut.
PAGE 8
2. Secure Refrigeration Hoses at back of R.H. Rops with (2) large R-Clamps. See FIG. 11. NOTE: Steps 3, 4 & 5 refer to both the L.H. and R.H. Doors. 3. Loosely fasten Door Hinges to ROPS Bar using 1/4" x 3/4" capscrews. Mount Doors to Hinges using (4) four 5" Clevis Pins. See FIG. 12. FIG. 12 1. 2. 3. 4. 5. 8 Enclosure Cover R.H. Door Backing Angle Gas Spring Support Ball Stud Gas Spring 6. 7. 8. 9. Windshield Clamp Windshield Front Bar Ass'y Windshield Wiper Arm 10. 11. 12. 13.
PAGE 9
NOTE: The Door Backing Angles are slotted for adjustment. System Charging: 4. All areas around door need to be adjusted to insure a snug fit, it is suggested that the Plate at the bottom of the door be one of the final adjustments. The Federal "Clean Air Act" of 1992 requires that anyone who services a vehicle's air conditioning system must be certified to perform any such work.
PAGE 10
SAFETY INSTRUCTIONS The following safety and instruction decals are installed on the Cab. If any become damaged or illegible, replace them. Decals and part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor. WARNING TIPOVER CAN OCCUR IF TRUCK IS IMPROPERLY OPERATED. INJURY OR DEATH COULD RESULT OPERATOR WEAR SEAT BELT IN CASE OF TIPOVER Part No.
PAGE 11
SAFETY INSTRUCTIONS The following safety and instruction decals are installed on the Cab. If any become damaged or illegible, replace them. Decals and part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor. Part No. 42961 Located on Door Latch Handles Part No. 87-5940: Located below Decal No. 92-3888 Part No. 94-7133 Located on Cab Cover Assembly Right and Left Side MED LOW HIGH ON A/C OFF OFF Part No. 104-8952 Located around Blower Fan.
PAGE 12
NOTES: 12