Installation Instructions

ManualsBrandsToro ManualsAttachmentsElectric Hose Reel Kit, Multi-Pro 5600/5700 Turf Sprayer

FormNo.3365-352RevA

ElectricHoseReelKit

Multi-Pro

5600/5700TurfSprayer

ModelNo.41569—SerialNo.310000001andUp

InstallationInstructions

TheElectricHoseReelKitisadedicatedattachment

foraturfsprayapplicationvehicleandisintendedto

beusedbyprofessional,hiredoperatorsincommercial

applications.Itisprimarilydesignedforsprayingon

well-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationin

thismanualcanhelpyouandothersavoidinjuryand

productdamage.AlthoughTorodesignsandproduces

safeproducts,youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.

Figure1

illustratesthelocationofthemodelandserialnumbers

ontheproduct.

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Safety

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(

Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Readalsothesafetyandoperationinstructionsinthe

vehicleOperator’sManual.

•Donotaimthehandsprayeratanypersonoranimal.

Fluidsunderhighpressurecanpenetrateskinand

causesevereinjury,possiblyresultinginamputation

ordeath.Hotliquidsandchemicalscanalsocause

burnsorinjury.Ifanypartofthebodycomesin

contactwiththespraystream,immediatelyconsulta

physicianfamiliarwithinjecteduidinjuries.

•Donotplaceyourhandoranyotherpartofyou

bodyinfrontofthespraynozzle.

•Donotleavetheequipmentunderpressurewhen

youarenotpresent.

•Donotusethehandsprayerifthehose,triggerlock,

nozzle,oranyotherpartisdamagedormissing.

•Donotusethehandsprayerifthereareanyleaksin

anyhoses,ttings,orothercomponents.

•Donotspraynearpowerlines.

•Donotdrivewhilesprayingwithahandsprayer.

•Wearrubbergloves,safetygoggles,andafullbody

protectivesuitwhensprayingchemicalswiththe

handsprayer.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (28 pages)

PAGE 1
Form No. 3365-352 Rev A Electric Hose Reel Kit Multi-Pro® 5600/5700 Turf Sprayer Model No. 41569—Serial No. 310000001 and Up Installation Instructions The Electric Hose Reel Kit is a dedicated attachment for a turf spray application vehicle and is intended to be used by professional, hired operators in commercial applications. It is primarily designed for spraying on well-maintained lawns in parks, golf courses, sports fields, and on commercial grounds.
PAGE 2
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-1277 1. Boom spray 2. Hand spray 107-8764 1. Read the Operator’s Manual for more information. 106-1278 1. Boom spray 2. Hand spray 3. Continuous variable setting 4. Increase 5. Decrease 107-8757 1. Hose reel rewind; push to engage.
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Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Qty.
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Procedure 6 7 Description Use Qty. Pressure gauge Reducer fitting and nut Plastic fitting (small) Control box cover Silver fitting (small) Red tubing Toggle switch Momentary switch Rear control box wire harness Fuse (10 amp) Switch wire cover Flange head bolt (1/4 x 3/4 inch) Flange nut (1/4 inch) Knob Long hose with fitting Spray gun Hose clamp, small 1 1 1 1 1 1 1 1 1 1 1 9 4 4 1 1 1 Install the control switches and pressure gauge. Connect the spray hose.
PAGE 5
4. Level the straps and hose reel support and then tighten all fasteners. 2 5. Install the hose reel assembly onto the hose reel straps (Figure 5) using 4 flange-head bolts (3/8 x 1 inch) and 4 flange nuts (3/8 inch). Assembling the Frame Parts needed for this procedure: 1 Hose reel support 10 Flange-head bolt (3/8 x 1 inch) 10 Flange nut (3/8 inch) 2 Hose reel strap 1 Hose reel assembly 1 Flange-head bolt (5/16 x 1 inch) 1 Flange nut (5/16 inch) 10 Cable tie Procedure Figure 5 1.
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• For machines with a serial number of 259999999 and below with a standard boom, drill one hole (11/32 inch dia) in the right-side boom holder, 3-5/8 inches (9.2 cm) above the center of the lowest hole (Figure 8). 9. Route the harness along the main wiring harness to the fuse block/solenoid area and secure it using 10 cable ties. 10. Connect the power wire to the solenoid under the driver’s seat (Figure 7). Note: Check the position of the right boom holder.
PAGE 7
Figure 9 1. Control box support bracket 2. Right rear boom frame 3. Existing hardware 4. Flange-head bolt (1/2 x 1/2 inch) 5. Flange nut (1/2 inch) Figure 10 1. Boom supply valves 2. Boom supply hose 2. Cut the boom supply hose 8 inches (20 cm) to the right of the flow meter (if equipped) or 45 inches (114 cm) from the supply tee (located directly behind the boom valves) using a hacksaw (Figure 10). Remove the hose clamp from the loose end and discard the hose and fitting. 3.
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6. Remove the fasteners securing the tee behind the boom supply valve so that the tee will drop down, hanging on the hoses (Figure 12). Figure 12 1. Tee behind boom supply valves 2. Fasteners 3. Port (drill hole here) 7. Carefully drill a hole (1/4 inch dia) in the face of the port on the back of the tee (Figure 12). Figure 13 8. Replace the tee on the back of the boom supply valves, securing it with the fasteners you removed previously. 1. By-pass hose 2. Agitation hose 9.
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2 1 2 1 G013327 G013325 4 3 Figure 16 3 5 1. S67 straight fitting 3. Retaining fork, removed previously 4. S67 90 degree fitting 2. Lower tee 4. Locate the long hose and a hose clamp in loose parts. Slide the hose clamp over one end of the hose and apply liquid soap to the hose and new installed fitting. Slide the hose all the way onto fitting. Slide the hose clamp over the barb and tighten to secure the hose. 4 Figure 14 1. Boom valve assembly 2. Fly-nut 3. Boom supply hose 4.
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3 1 G013363 Figure 18 1. Tee behind boom supply valves 2. Fasteners 2 3. Port (drill hole here) 3 7. Carefully drill a hole (1/4 inch dia) in the face of the port on the back of the tee (Figure 18). 8. Replace the tee on the back of the boom supply valves, securing it with the fasteners you removed previously. Figure 19 1. By-pass hose 2. Agitation hose 9. Cut the by-pass hose half way between the boom valves and the tank (Figure 19). 3. S53 tee fitting 10.
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For machines with a ProControl kit installed. G013366 1 2 1. Loosen the fly-nut securing the end of the boom supply hose connected to the right of the boom supply valves and disconnect it (Figure 21). 4 3 5 4 6 5 6 7 9 6 8 G013367 6 Figure 20 1. Hose, to Hose reel control valve 2. Agitation valve 3. Lower tee 4. Retaining fork 5. S67 90 degree fitting 1 6. Hose clamp 2 3 Figure 21 7. Short hose, first piece 8. S53 Tee fitting 9. Hose , second piece 1. Supply hose, going to flowmeter 2.
PAGE 12
1 G013326 2 3 6 4 5 Figure 23 1. Tee behind boom supply valves 2. Fasteners Figure 22 1. Agitation valve 2. 90 degree fitting 3. Hose clamp, retain 4. Agitation hose 5. Retaining fork, retain 6. Lower tee 3. Port (drill hole here) 10. Carefully drill a hole (1/4 inch dia) in the face of the port on the back of the tee (Figure 23). 11. Replace the tee on the back of the boom supply valves, securing it with the fasteners you removed previously. 12.
PAGE 13
G013366 3 1 4 2 4 3 5 6 6 7 1 9 6 8 6 Figure 25 G013364 1. Hose, to Hose reel control valve 2. Agitation valve 3. Lower tee 4. Retaining fork 5. S67 90 degree fitting 2 3 7. Short hose, first piece 8. S53 Tee fitting 9. Hose , second piece 17. Using the 2nd piece of short hose cut to 11 inches (28 cm), apply liquid soap onto hose and fitting (Figure 25). Slide all the way onto agitation valve. Secure with hose clamp. Figure 24 1. By-pass hose 2. Agitation hose 6. Hose clamp 3.
PAGE 14
• For machines with a serial number of 260000001 and up; or for any machine with covered booms or without any booms: 5 Installing the Control Valves Parts needed for this procedure: 1 Control box mounting bracket 2 Flange-head bolt (5/16 x 3/4 inch) 2 Flange nut (5/16 inch) 1 Ball valve assembly 4 Flange head bolt (1/4 x 3/4 inch) 2 Flange nut (1/4 inch) 1 Rubber trim piece 2 Short hose (1/2 inch dia) 1 Bronze barbed fitting (3/4 inch) 1 Hose assembly 1 Hose, short 1 S67 straight fit
PAGE 15
9. File the corners created by cutting the hold in assembly so the sharp edges will not cut the hose. 10. Connect the fitting on the large hose on the control valve assembly to the fitting on the right side of the boom supply valves (Figure 29). 11. Disconnect the large hose from the control valve and look inside the valve (Figure 29). You should see an opening in the check ball curving up. If not, rotate the ball until the opening is fully visible and it curves up. 12.
PAGE 16
it into the inlet port on the side of the hose reel (Figure 32). Figure 34 1. Control box mounting bracket 2. Flange-head bolt (5/16 x 3/4 inch) 2. Connect the end of the lever assembly on the small ball valve assembly to the control valve assembly (Figure 35). Figure 32 1. Inlet port 2. Barbed fitting (1/2 inch) 3. Flange nut (5/16 inch) 3. Hose 21. Connect the 3/4 inch hose assembly to the control valve assembly facing the vehicle front (Figure 33). Figure 33 1. Control valve assembly 2.
PAGE 17
x 3/4 inch) and 2 flange nuts (1/4 inch) but do not tighten the fasteners. 6. Align the axis of the levers on each valve and the valves You may need to loosen the hose clamps securing the flow meter to the machine to get everything to fit well. 7. Tighten all hardware. 8. Install O-ring onto a straight barbed fitting. Secure to open end of boom valve manifold using fly nut removed in a previous procedure. 1 Figure 37 1. Right side of the control box mounting bracket 2. From agitation hose 7 2 16.
PAGE 18
For machines with a ProControl kit installed. 1. Install the control box mounting bracket to the boom holder or control box support bracket as appropriate using 2 flange-head bolts (5/16 x 3/4 inch) and 2 flange nuts (5/16 inch). Figure 39 1. Control valve assembly 2. Hose assembly Figure 40 1. Control box mounting bracket 2. Flange-head bolt (5/16 x 3/4 inch) 23. Connect the hose assembly to the fitting on the hose reel and secure both ends with 2 small hose clamps. 24.
PAGE 19
4. Install the control valve assembly onto the control box mounting bracket using 2 flange head bolts (1/4 x 3/4 inch) but do not tighten the fasteners. 5. Install the small ball valve assembly to the control box mounting bracket using 2 flange head bolts (1/4 x 3/4 inch) and 2 flange nuts (1/4 inch) but do not tighten the fasteners. 6. Align the axis of the levers on each valve and the valves You may need to loosen the hose clamps securing the flow meter to the machine to get everything to fit well. 7.
PAGE 20
Figure 45 1. Control valve assembly Figure 46 2. Hose assembly 1. Pressure gauge 2. Bracket (inside of the control box cover) 3. Nut 23. Connect the hose assembly to the fitting on the hose reel and secure both ends with 2 small hose clamps. 24. Use a cable tie to secure the hose to tank saddle slot. 2. Install the black plastic fitting into the reducer fitting on the gauge (Figure 46). 6 3.
PAGE 21
Figure 49 1. Rear control box harness Figure 47 2. T-end 3. Momentary switch 1. Control box cover 2. Toggle switch 3. Middle lead with eye-ring connector and spade connector. 4. Switch connectors 7. Connect the T-end of the new rear control box harness between the manual control box harness and the spray harness (Figure 48 and Figure 49). 6. Disconnect the connectors under the dash between the manual control box and the spray harness (Figure 48). 8.
PAGE 22
Figure 51 Figure 53 1. Rear control box harness routed to the control box area 1. Spray selection switch 2. Connector with mostly green and yellow wires 10. Route the middle lead into the engine compartment and along the front of the engine through the cable guides securing the main wire harness. 3. Rate control switch 4. Connector with multi-colored wires 15. Connect the connector with the multi-colored wires to the rate control switch (momentary switch) (Figure 53). 11.
PAGE 23
Figure 55 1. Control box cover 2. Flange-head bolt (1/4 x 3/4 inch) 3. Knob 4. Lever adjustment bolts Figure 56 2. Connect the free end of the long hose to the fitting on the spray gun (Figure 57). 19. Install the knob onto the valve control lever (Figure 55). 20. If necessary, loosen bolts on the front panel and reposition valve assembly to allow free travel of the lever in the slot (Figure 55).
PAGE 24
Operation Note: Use a heat shield blanket underneath the vehicle during stationary operation if additional heat protection is desired. Contact your Authorized Toro Dealer to obtain a Toro Heat Shield Blanket kit, for turf sprayers. WARNING Fluid under pressure can penetrate skin and cause injury. Switching from Boom Spray Mode to Hand Spray Mode • Keep your body and hands away from nozzles that eject high pressure fluid. 1. Stop the machine and set the parking brake.
PAGE 25
CAUTION Hands, loose clothing, long hair, and jewelry could get caught in the hose and reel while rewinding and cause injury. • Keep your hands clear of the reel and hose while it is rewinding. • Do not wear loose clothing or jewelry and tie up long hair. 2. Move the valve lever rearward to the boom spray position. 3. Set the spray selection switch to the boom spray position. Figure 58 1. Spray selection switch 2. Rate control switch 4.
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Notes: 26
PAGE 27
Notes: 27
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