Installation Instructions

ManualsBrandsToro ManualsAttachmentsElectric Hose Reel Kit, Multi-Pro 5600/5700 Turf Sprayer

 2004 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Original Instructions (EN, GB)

Hose Reel Kit

for Multi-Pro



5600/5700 Turf Sprayers

Model No. 41569—Serial No. 24000102 and Up

Form No. 3352-406

Installation Instructions

Installation

Note: Determine the left and right sides of the machine from the normal operating position.

Note: For an electrical schematic and flow diagram, refer to the Parts Catalog.

Note: You will need to purchase Teflon tape before installing this kit.

Description Qty. Use

Hose reel support

Flange-head bolt, 3/8 x 1 inch

Flange nut, 3/8 inch

Hose reel strap

Hose reel assembly

Flange-head bolt, 5/16 x 1 inch

Flange nut, 5/16 inch

Cable tie

Assemble the frame.

Control box support bracket

Flange-head bolt, 1/2 x 1/2 inch

Flange nut, 1/2 inch

Control valve assembly

S53 tee fitting

Hose clamp, large (1 inch)

Hose clamp, small (1/2 inch)

Control box mounting bracket

Flange-head bolt, 5/16 x 3/4 inch

Flange nut, 5/16 inch

Ball valve assembly

Flange-head bolt, 1/4 x 3/4 inch

Flange nut, 1/4 inch

Rubber trim piece

Short hose, 1/2 inch dia

Plastic barbed fitting, 1/2 inch

Install the flow control box.

Summary of content (16 pages)

PAGE 1
Form No. 3352-406 Hose Reel Kit for Multi-Pro 5600/5700 Turf Sprayers Model No. 41569—Serial No. 24000102 and Up Installation Instructions Installation Note: Determine the left and right sides of the machine from the normal operating position. Note: For an electrical schematic and flow diagram, refer to the Parts Catalog. Note: You will need to purchase Teflon tape before installing this kit. Description Qty.
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Description Qty.
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Assembling the Frame 1. Install the hose reel support to the hydraulic reservoir mount (Fig. 2) using 2 flange-head bolts (3/8 x 1 inch) and 2 flange nuts (3/8 inch). Do not fully tighten the nuts to allow for adjustment later. 1 3 m-6350 Figure 3 1. Hose reel assembly 3 6. Remove and discard the bolt and nut from the lower inside roller support on the hose reel and install the electrical box in that hole (Fig. 4), using a flange-head bolt (5/16 x 1 inch) and a flange nut (5/16 inch).
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8. Follow the main harnes routing into the seat base area, over the radiator and resevoir bottle to the accessory solenoid. 1 9. Route the harness along the main wiring harness to the fuse block/solenoid area and secure it using 10 cable ties. 2 10. Connect the power wire to the solenoid under the driver’s seat (Fig. 5). 3-5/8 inches (9.2 cm) 4 m–7813 Figure 6 1.
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Tapping into the Machine Hoses 4 1. Remove the retainer securing the end of the boom supply hose connected to the tee located to the right of the boom supply valves and disconnect it (Fig. 8). 1 8 inches (20 cm) 4 3 2 m–6375 2 1 Figure 9 1. Hose 2. Ratcheting hose clamp 3. Fitting 4. Flow divider 6. Remove the fasteners securing the tee behind the boom supply valve so that the tee will drop down, hanging on the hoses (Fig. 10). 3 m–6356 Figure 8 1. Boom supply valves 2. Boom supply hose 3.
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9. Cut the by-pass hose half way between the boom valves and the tank (Fig. 11). 1 3 2 2 m–6355 Figure 12 1. Control box mounting bracket 2. Flange-head bolt, 5/16 x 3/4 inch 3. Flange nut, 5/16 inch 2. Connect the end of the lever assembly on the small ball valve assembly to the control valve assembly (Fig. 13). 1 5 5 2 m–7816 3 4 2 Figure 11 1. By-pass hose 2. Agitation hose 1 3 3. S53 tee fitting 10.
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8. If you have an older model unit, you will have to cut the hold in assembly to allow clearance for hose (Fig. 15). 3. Connect the fitting you installed into the boom supply hose to the control valve assembly, securing it with the retainer you removed previously (Fig. 14). 1 3 1 2 3.5 inch 2 0.75 inch 3 5 Figure 15 4 View from right side of vehicle 1. Boom hold in 2. Boom upright m–6383 3. Cut out section Figure 14 1. Connect the boom supply hose to the control valve assembly here. 2.
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17. Connect the end of a short 1/2 inch hose to the open fitting on the S53 tee that you installed into the by-pass hose and route it to the front 1/2 inch barb on the small ball valve assembly (Fig. 16). 21. Connect a 1/2 inch hose to the open fitting on the control valve assembly (Fig. 18). 18. Cut the hose to the appropriate length to remove excess slack and then connect the hose to the front fitting. 19. Secure the hose to the fittings using 2 small hose clamps. 1 20.
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Note: The face of the gauge must face the circular opening of the cover. 4. Wrap Teflon tape counterclockwise around the threads of the small silver fitting that is packaged with the red tubing and install it into the port you drilled out on the tee in front of the boom valves (Fig. 10). 1 2 5. Install the two switches into the rectangular holes on the top of the cover (Fig. 20).
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1 2 4 3 1 m–6661 Figure 25 1. Middle lead with a spade connector 2. Open position on the fuse block m–6394 Figure 23 3. Middle lead with an eye-ring connector 4. Ground terminal block 1. Wire harness rings 11. If necessary, install a 10 amp fuse in the position where you connected the wire. 12. Connect the middle lead with the eye ring connector to a ground stud on the ground terminal block (Fig. 25). 13.
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19. If necessary, loosen bolts on the front panel and reposition valve assembly to allow free travel of the lever in the slot (Fig. 28). 15. Install the switch wire cover over the switches and around the wires (Fig. 27) and secure it with 4 flange-head bolts (1/4 x 3/4 inch) and 4 flange nuts (1/4 inch). Connecting the Spray Hose 1. Wrap Teflon tape counterclockwise around the threads of the hose fitting on the long hose and install the fitting into the connecting tube on the reel (Fig. 29).
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5. Press the hose wind button and carefully guide the hose onto the reel. Caution Hands, loose clothing, long hair, and jewelry could get caught in the hose and reel while rewinding and cause injury. • Keep your hands clear of the reel and hose while it is rewinding. • Do not wear loose clothing or jewelry and tie up long hair. Safety Instructions Improper use or maintenance by the operator or owner can result in injury.
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Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-1277 1. Boom spray 2. Hand spray 107-8764 1. Read the Operator’s Manual for more information. 106-1278 1. Boom spray 2. Hand spray 3. Continuous variable setting 4. Increase 5. Decrease 107-8757 1. Hose reel rewind; push to engage.
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Switching from Boom Spray Mode to Hand Spray Mode Operation Warning 1. Stop the machine and set the parking brake. Fluid under pressure can penetrate skin and cause injury. Warning • Keep your body and hands away from nozzles that eject high pressure fluid. • Do not aim the sprayer at any person or animal. • Make sure all fluid hoses and lines are in good condition and all connections and fittings are tight before applying pressure to the system. • Use cardboard or paper to find leaks.
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7. Adjust the rate control switch and the throttle to increase or decrease the pressure, as read on the pressure gauge, to the desired setting (Fig. 31). 6. Return the spray gun to the holder on the back of the reel. Important An unsecured hose may catch objects and damage the hose reel. Note: Use the lowest throttle setting possible to achieve the desired pressure.
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