Installation Instructions

ManualsBrandsToro ManualsAttachmentsCovered Boom Kit, Multi-Pro 5700/5800 Turf Sprayer with Truss-Style Boom

FormNo.3412-142RevA

CoveredBoomKit

MultiPro

TurfSprayerwithTruss-StyleBoom

ModelNo.41602—SerialNo.317000001andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

11-nozzle,center-boomcover1

Rubbercover1

Reinforcementplate

Poprivet(3/16x1/2inch)

Washer(3/16inch)

Preparethecenter-boomcover(foran

11-nozzleassembly).

12-nozzle,center-boomcover1

Poprivet(3/16x1/2inch)

Washer(3/16inch)

Rubbercover1

Reinforcementplate

Attachan11-nozzleboomcovertoa

12-nozzleboomcover.

Center-boombracket(2014andearlier

models)

Boom-mountplate2

U-nut8

Hex-headbolt(3/8x1-1/4inch)

Model/serialnumberdecal

Regulatorydecal(119-4986)

Flangenut(3/8inch)

Washerplate4

Hex-headbolt(5/16x1-1/4inch)

Center-boombracket(2015andlater

models)

Installthecenter-boombracketsand

cover.

Wing-boomcover2

Washerplate16

U-nut12

Hex-headbolt(5/16x1-1/4inch)

Installthewing-boomcovers.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3412-142*A

Summary of content (12 pages)

PAGE 1
Form No. 3412-142 Rev A Covered Boom Kit Multi Pro® Turf Sprayer with Truss-Style Boom Model No. 41602—Serial No. 317000001 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PAGE 2
Procedure 6 7 8 9 10 Description Use Qty. Drain-valve-mount bracket Carriage screw (5/16 x 1-1/4 inch) Flange nut (5/16 inch) 1 2 3 Install the drain-valve-mount bracket (2016 and before models). No parts required – Move the drain valve (2015 and before models). No parts required – Move the drain valve (2016 models). Flange nut (5/16 inch) Flange-head bolts (5/16 x 1 inch) 2 2 Install the drain valve onto the mounting brackets (2016 and before models).
PAGE 3
1. Move the machine to a level surface. 2. Lower the outer-boom sections. 3. Engage the parking brake. 4. Shut off the engine. 5. Remove the key from the key switch. g031054 Figure 2 1. Rubber cover 2. Center-boom cover 2. Align the holes on the reinforcement plate with the holes on the rubber cover (Figure 3). g037204 Figure 1 g031055 Figure 3 2 2. Rubber cover 1. Reinforcement plate Preparing the Center-Boom Cover (for an 11-Nozzle Assembly) 3.
PAGE 4
2. Install 11 pop rivets (3/16 x 1/2 inch) and washers (3/16 inch) to the reinforcement plate, attaching 11-nozzle cover to the 12-nozzle cover (Figure 6). 3 Attaching an 11-Nozzle Boom Cover to a 12-Nozzle Boom Cover Parts needed for this procedure: 1 12-nozzle, center-boom cover 22 Pop rivet (3/16 x 1/2 inch) 22 Washer (3/16 inch) 1 Rubber cover 1 Reinforcement plate g031061 Figure 6 1. 11-nozzle cover 3. Pop rivet (3/16 x 1/2 inch) and washer (3/16 inch) 2. Reinforcement plate 4.
PAGE 5
4 Installing the Center-Boom Brackets and Cover Parts needed for this procedure: 2 Center-boom bracket (2014 and earlier models) 2 Boom-mount plate 8 U-nut 8 Hex-head bolt (3/8 x 1-1/4 inch) 1 Model/serial number decal 1 Regulatory decal (119-4986) 8 Flange nut (3/8 inch) 4 Washer plate 8 Hex-head bolt (5/16 x 1-1/4 inch) 4 Center-boom bracket (2015 and later models) g200121 Figure 8 2014 and earlier models Procedure 1.
PAGE 6
1 2 7 3 4 5 g0302 99 g030299 Figure 9 2015 and later models 1. Flange nut (3/8 inch) 5. Hex-head bolt (5/16 x 1-1/4 inch) 2. Bracket 3. Center-boom cover 6. U-nut 7. Flange bolt (3/8 inch) 4. Washer plate 2. Install each of the 4 center-boom brackets and boom mount plates to the center boom using 4 hex-head bolts (3/8 x 1-1/4 inch) and 4 flange nuts (3/8 inch) as shown in Figure 9. g200122 Figure 10 5 16 Washer plate 12 U-nut 12 Hex-head bolt (5/16 x 1-1/4 inch) 2.
PAGE 7
6 Installing the Drain-Valve-Mount Bracket (2016 and Before Models) Parts needed for this procedure: 1 Drain-valve-mount bracket 2 Carriage screw (5/16 x 1-1/4 inch) 3 Flange nut (5/16 inch) Procedure 1. Remove the 2 carriage bolts (5/16 x 1 inch) and 2 flange locknuts (5/16 inch) that secure the fender and mud flap to the fender strap (Figure 11). Note: Discard the carriage bolt and locknut. g037174 Figure 12 1. Flange locknut (5/16 inch) 3. Drain-valve bracket 2. Fender strap 4.
PAGE 8
2. Move the drain valve between the left, rear fender and the sprayer pump (Figure 13). 7 8 Moving the Drain Valve (2015 and Before Models) Moving the Drain Valve (2016 Models) No Parts Required Procedure No Parts Required 1. Remove the lynch pin that secures the drain valve to the tank bracket (Figure 13). Procedure Note: The drain valve is located on the support bracket for the hydraulic tank. 1. Remove the lynch pin that secures the drain valve to the sprayer-pump bracket (Figure 14).
PAGE 9
3. Assemble the flange locknuts and flange-head bolts to the drain valve and tighten them with a wrench (D and E of Figure 15). 2. Move the drain valve between the left, rear fender and the sprayer pump (Figure 14). 9 Note: Ensure that the locknuts are secured tight to the drain valve. 4. Align the locknuts of the drain valve with the holes of the keyhole slots in the drain-valve bracket (A of Figure 16).
PAGE 10
Checking the Clearance of the Boom Covers No Parts Required Procedure Verify that the outer-boom covers do not bind against the center-boom cover when you raise and lower the booms. Note: Install additional washer plates between the outer-boom covers and the truss frame of the outer-boom section to add clearance between the covers as needed. Refer to Figure 10.
PAGE 11
European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
PAGE 12
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).