Form No. 3413-827 Rev A Tank Rinse Kit Multi-Pro 5800 Turf Sprayer Model No. 41614—Serial No. 400450001 and Up Installation Instructions WARNING Introduction The Rinse Kit is designed to remove residual chemicals from a sprayer tank and affected hoses. It is a dedicated attachment for a turf spray application vehicle and is intended to be used by professional, hired operators in commercial applications. The information in this manual can help you and others avoid injury and product damage.
Safety • Chemicals and fumes in the tanks are dangerous; never Read the safety and operation instructions in the machine Operator’s Manual. • Follow all local, state, and federal requirements for the enter the tank or place your head over or in the opening. spraying of chemicals. Chemical Safety WARNING Chemical substances used in the spray system may be hazardous and toxic to you, bystanders, animals, plants, soils or other property.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. No parts required – Hose 1.9 x 61 cm (3/4 x 24) Rinse tank Tank cap Bulkhead fitting Clear gasket Plastic flange nut 90° fitting Retaining fork Hose 43.
Procedure 7 8 Description Use Qty. Delay timer Locknut (#10–24) Fuse (40 A) Relay Power relay Flange-head bolt (#10-24 x 1/2 inch) 3-position switch (with indicator light—2015 and before turf sprayers) 3-position switch (without indicator light—2016 and after turf sprayers) 1 2 1 1 1 2 No parts required – Install the delay timer and dash switch. 1 1 Finish the rinse tank kit installation.
1 2 Preparing the Rinse Tank Parts needed for this procedure: 3 2 G014029 1 Hose 1.9 x 61 cm (3/4 x 24) 1 Rinse tank 1 Tank cap 1 Bulkhead fitting 1 Clear gasket 1 Plastic flange nut 1 90° fitting 1 Retaining fork 1 Hose 43.3 cm (17 inches) 1 Hose clamp g014029 Figure 2 1. Battery cover 3. Buckle 2. Strap Cutting the Hose 1. Measure 17.8 cm (7 inches) from the end of the hose 1.9 x 61 cm (3/4 x 24) and mark that location (Figure 4). g029414 Figure 3 1.
Assembling the Rinse Tank D. 1. Install the bulkhead fitting into the hole at the bottom of the rinse tank as follows: Lower the wire through the opening in the tank fill hole and route it through the open hole at the bottom of the tank (Figure 5 and Figure 6). E. Use the wire to guide the bulkhead fitting to the open hole at the bottom of the tank (Figure 7). A. Install a clear gasket onto the bulkhead fitting as shown in Figure 5. 3 G014229 1 2 g014229 Figure 7 g206390 Figure 5 1.
3 G014260 Installing the Rinse Tank 2 1 3 Parts needed for this procedure: g014260 Figure 9 1. Retaining fork 3. 90° fitting 2. Bulkhead fitting 2 Hold down (rinse tank) 2 Bolt (3/8 x 1-1/2 inches) 4 Washer (3/8 inch) 2 Flange locknut (3/8 inch) 4. Rotate the fitting so that it faces rearward. Preparing the Spray Tank 5. Assemble the hose segment 43.3 cm (17 inches) that you cut in Cutting the Hose (page 5) onto the 90° fitting with a hose clamp, and tighten the clamp by hand (Figure 9).
g206426 Figure 12 1. 90° barbed fitting (supply hose) 3. Retaining fork 2. Housing (suction screen) g206469 Figure 14 5. Separate the 90° barbed fitting from the housing and move the supply hose aside. 1. Bolt (3/8 x 1-1/2 inches) Installing the Rinse Tank 1. Assemble the rinse tank onto the machine as shown in Figure 13. 4. Flange locknut (3/8 inch) 2. Washer (3/8 inch) 5. Valve mount 3. Hold down (rinse tank) 6. Recess (rinse tank) 3.
Assembling the Supply Hose 4 1. Align the 90° barbed fitting of the supply hose with the housing for the suction screen (Figure 15). Installing the Rinse Nozzles Parts needed for this procedure: 2 Rinse nozzle 2 Bulkhead fitting 1 Gasket 2 Shoulder bolt 2 Bushing 2 Rinse vane 2 Plastic flange nut 2 90° fitting g206490 Figure 15 1. 90° barbed fitting (supply hose) Drilling the Spray Tank 3. Retaining fork 1. Open the tank lid and remove the strainer basket (Figure 16). 2.
g206492 Figure 17 1. Drill marks 3. Move to the drill mark behind the tank lid. Note: Place a container inside the tank below the areas where you are drilling to catch falling debris. Important: Debris left inside a tank could clog and damage the spray system during operation. g206494 Figure 19 1. Drill mark (forward of the lid) 4. Use a hole saw 4.5 cm (1-3/4 inch) to make a hole at the drill mark (Figure 18). g206493 Figure 18 1. Drill mark (behind the lid) 2. Hole saw 4.5 cm (1-3/4 inch) 5.
Assembling the Rinse Nozzles Owner provided material: PTFE sealant 1. Assemble the rinse vane and bushing over the shoulder bolt (Figure 20). g206558 Figure 21 1. Hole 4.5 cm (1-3/4 inch)—rear 3. Rinse-nozzle assembly 2. Plastic flange nut g207947 2. Assemble the plastic flange nut over the threads of the bulkhead fitting at top of the tank, and tighten the flange nut by hand (Figure 21). Figure 20 1. Gasket 4. Bushing 2. Bulkhead fitting 5. Rinse vane 3. Rinse nozzle 6. Shoulder bolt 3.
5 Installing the Rinse-Tank Pump Parts needed for this procedure: 1 Rinse-tank pump 2 Straight-barb fitting 4 Bolt (1/4 x 1-3/4 inches) 4 Washer (1/4 inch) 4 Serrated-flange nut (1/4 inch) g206567 Figure 23 1. 90° fitting Procedure 3. Bulkhead fitting (rinse-nozzle assembly) Owner provided material: PTFE sealant 2. Right side of the machine 1. Apply PTFE sealant to the threads of the 2 Straight-barb fitting (Figure 24). 6.
g206594 g206606 Figure 26 1. 2-socket electrical connector—machine harness (RINSE PUMP) 2. 2 pin connector (rinse-tank pump harness) 7. Plug the 2 pin connector of the rinse-tank pump harness into the 2-socket of the machine harness labeled RINSE PUMP (Figure 26). 6 Installing the Hoses and Filter Parts needed for this procedure: g206593 Figure 25 2 Hose 1.9 x 61 cm (3/4 x 24) 1. Washer (1/4 inch) 4. Serrated-flange nut (1/4 inch) 9 Hose clamp 2. Bolt (1/4 x 1-3/4 inches) 5.
straight-barb fitting of the rinse-tank pump with a hose clamp, and tighten the clamp by hand (Figure 29). g206607 Figure 27 1. Hoses 1.9 x 61 cm (3/4 x 24) 4. T-fitting 2. 90° fitting 5. Hose 1.9 x 180 cm (3/4 x 71 inches) 3. Hose clamp 2. Loosely assemble the other end of the hoses 1.9 x 61 cm (3/4 x 24) on to the T-fitting with 2 hose clamps as shown in Figure 27. 3. Assemble the hoses 1.9 x 180 cm (3/4 x 71 inches) and a hose clamp onto the T-fitting as shown in Figure 27. 4.
5. Adjust the position of the filter head so that the bowl of the filter assemble is vertical and tighten the 2 hose clamps by hand (Figure 29 and Figure 30). 7 6. Assemble the split convoluted tubing over the hose 43.3 cm (17 inches) between the rinse tank and the rinse-tank pump and secure the tubing with 2 tie wraps (Figure 31).
8 2 1 3 4 5 9 7 G0151 13 6 g015113 Figure 33 2014 and Before Machines 1. Electrical panel 6. Fuse block 2. Locknut (#10–24) 7. Fuse (40 A) 3. Delay timer 8. Relay 4. Delay timer connector (machine wire harness) 9. Power relay g035435 Figure 34 2015 Machines 5. Main wire harness 1. Fuse block 7. Locknut (#10–24) 2. Fuse (40 A) 8. 5-socket connector (machine wire harness) 3. Bolt and nut (electrical panel) 9. Relay 4. 2-pin connector (delay timer) 10.
Installing the Rocker Switch into the Dash 1. Remove the plug for the rinse tank switch from the dash panel (Figure 36 or Figure 37). Note: It is the second plug to the right of the ignition key. g035436 Figure 35 2016 and After Machines 1. Fuse (40 A) 5. Flange-head bolt (#10-24 x 1/2 inch) 2. Fuse block 6. 4-socket connector (machine wire harness) 3. Locknut (#10-24) 7. Relay 4. Electrical panel 3.
8 Connecting the Battery No Parts Required Procedure WARNING Electrical sparks can cause the battery gasses to explode, resulting in personal injury. Incorrect battery cable routing could damage the sprayer and cables causing sparks. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. g034585 Figure 37 2016 and After Machines 1. Plug 3.
2. Connect the negative battery cable to the negative post of the battery (Figure 38). Operation 3. Align the battery cover to the battery box and secure the cover with the strap (Figure 38). Operating the Rinse Kit Using the Rinse Kit will result in a rinsate (a diluted solution of residual chemicals). In many cases, it is appropriate to apply the rinsate onto a treated area(s).
Note: If you have a 2015 and before machine, the 3-position switch illuminates and the pump runs while you hold the switch in the DOWN position. Release pressure and the 3-position switch moves to the NEUTRAL position. Power to the pump is shut off. Note: If you have a 2015 and before machine, the light in the 3-position switch shuts off. Filling the Tank Park the machine on a level surface, engage the parking brake, shut off the sprayer pump, shut off the engine, and remove the key.
Maintenance Inspecting the Rinse System for Leaks and Damage Inspect the Filter Service Interval: After the first 5 hours Service Interval: Before each use or daily—Inspect the hoses for leaks. Every 50 hours 1. Rotate the filter counterclockwise to remove the bowl from the filter head (Figure 41). After the first 5 hours—Inspect hoses for damage. Every 100 hours—Inspect hoses and O-rings for damage Contact your Authorized Toro Dealer to obtain replacement parts.
Storage Note: Do not overtighten the bolt(s) and locknut(s) of the hold down(s), or deform the tank. Important: Overtightening the tank strap fasteners can deform and damage the hold downs. Storing the Machine for Less Than 30 Days in Above-Freezing Temperatures Drain the following components: • Pump-inlet line • Pump-outlet line • Filter line Storing the Machine During Freezing Temperatures or for More Than 30 days Before storing the machine, perform the following: 1.
European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
