Installation Instructions

ManualsBrandsToro ManualsAttachmentsTank Rinse Kit, Multi-Pro 5800 Turf Sprayer

FormNo.3403-825RevB

TankRinseKit

Multi-Pro5800TurfSprayer

ModelNo.41614—SerialNo.315000001andUp

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TheRinseKitisdesignedtoremoveresidualchemicalsfrom

asprayertankandaffectedhoses.Itisadedicatedattachment

foraturfsprayapplicationvehicleandisintendedtobeused

byprofessional,hiredoperatorsincommercialapplications.

Theinformationinthismanualcanhelpyouandothersavoid

injuryandproductdamage.

Figure1illustratesthelocationofthemodelandserial

numbersontheproduct.

G014295

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Safety

Readthesafetyandoperationinstructionsinthemachine

Operator’sManual.

ChemicalSafety

WARNING

Chemical substances used in the spray system may

be hazardous and to xic to y ou, bystander s, animals,

plants, soils or other pr oper ty .

•Carefullyreadandfollowthechemical

warninglabelsandmaterialsafetydata

sheets(MSDS)forallchemicalsusedand

protectyourselfaccordingtothechemical

manufacturer'srecommendations.Forexample,

useappropriatepersonalprotectiveequipment

(PPE)includingfaceandeyeprotection,gloves,

orotherequipmenttoguardagainstpersonal

contactwiththechemical.

•Keepinmindthattheremaybemorethanone

chemicalusedandinformationoneachshould

beassessed.

•

R efuse to operate or w or k on the spray er if this

inf or mation is not a v aila ble!

•Beforeworkingonaspraysystemmakesurethe

systemhasbeentriplerinsedandneutralized

accordingtotherecommendationsofthe

chemicalmanufacturer(s).

•Verifythereisanadequatesupplyofcleanwater

andsoapnearby,andimmediatelywashoffany

chemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsforthe

safeapplicationofthechemical.

•Handlechemicalsinawellventilatedarea.

•Weargogglesandotherprotectiveequipmentas

instructedbythechemicalmanufacturer.Ensurethatas

littleskinaspossibleisexposedwhileusingchemicals.

•Havecleanwateravailableespeciallywhenllingthe

spraytank.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3403-825*B

Summary of content (20 pages)

PAGE 1
Form No. 3403-825 Rev B Tank Rinse Kit Multi-Pro 5800 Turf Sprayer Model No. 41614—Serial No. 315000001 and Up Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. Safety The Rinse Kit is designed to remove residual chemicals from a sprayer tank and affected hoses. It is a dedicated attachment for a turf spray application vehicle and is intended to be used by professional, hired operators in commercial applications.
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• Chemicals and fumes in the tanks are dangerous; never • Do not eat, drink, or smoke while working with chemicals. enter the tank or place your head over or in the opening. • Always wash your hands and other exposed areas as soon • Follow all local, state, and federal requirements for the as possible after finishing the work. spraying of chemicals. • Properly dispose of unused chemicals and chemical containers as instructed by the chemical manufacturer and your local codes.
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Procedure Description Qty. 1 1 7 Delay timer Fuse (40 A) 3-position switch (with indicator light—2015 models and before machines) 3-position switch (without indicator light—2016 models and after machines) Relay Power relay Screw #10–24 8 1 Install the delay timer and dash switch. 1 1 1 2 – No parts required Use Finish the rinse tank kit installation. 2. Remove the strap and cover from the battery box; refer to the Operator’s Manual for your machine. 1 3.
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2 3 Installing the Rinse Tank Bulkhead Fitting Parts needed for this procedure: 1 Rinse tank 1 Filler cap 1 Bulkhead fitting 1 Clear gasket 1 Plastic flange nut 1 90° fitting 1 Retaining fork G014229 1 2 Figure 3 1. Bulkhead fitting with the wire attached 2. Bottom hole of the rinse tank Procedure F. 1. Locate the rinse tank and filler cap, and the bulkhead fitting in the bag of loose parts. 2. Install the bulkhead fitting into the hole at the bottom of the rinse tank as follows: A.
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2 3 3 1 Installing the Rinse Tank 4 5 Parts needed for this procedure: 2 Rinse-tank strap 2 Bolt 4 Washer 2 Locknut 1 Carriage bolt 6 7 G014232 Figure 7 Preparing the Tank 1. Locknut 5. Right-rear tank strap 2. Bolt 6. Retaining fork 3. Washer 7. Supply hose 4. Locknut 1. Loosen the bolts securing the valve mounting rail to the frame (Figure 6). 6. Remove the retaining fork securing the fitting and remove the hose; retain all parts. 7.
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Installing the Rinse Tank Note: Once the rinse tank has been initially filled, check and tighten the rinse-tank strap fasteners , if necessary, as the weight of the liquid can further seat the tank against the frame. 1. Install the rinse tank as shown in Figure 9. 4 1 Installing the Rinse Nozzles Parts needed for this procedure: G014233 Figure 9 1. Rinse tank 2. Install the rinse-tank straps to the hardware installed previously on the rear strap tank straps.
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Installing the Rinse Nozzles 1. Assemble the nozzles as shown in Figure 14. 2 1 1 2 3 4 G014245 Figure 12 1. Hole saw 5 2. Drill mark, behind the lid G014252 Figure 14 5. After drilling the hole, remove any rough edges in the cut. 6. Remove any debris that entered the main tank during the cutting process. 7. Move to the drill mark in front of the tank lid and repeat the procedure for the forward hole (Figure 13). 1. Bulkhead fitting 4. Rinse vane 2. Rinse nozzle 3. Bushing 5.
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1 2 2 1 G014247 Figure 16 G014250 1. Assembly nozzle bulkhead 2. 90° fitting Figure 18 1. Assembly nozzle bulkhead 2. 90° fitting 5. Move to the forward hole in the tank. 6. Install a nozzle assembly up through the drilled hole (Figure 17). 9. Align the hose barb of the 90° fittings to the right side of the machine. 1 5 2 Installing the Rinse-Tank Pump 3 Parts needed for this procedure: 4 G014249 3. Hole (previously drilled) 2. Gasket 4.
PAGE 9
1 3. Locate the straight barb hose connectors in loose parts and install the connector to the inlet and outlet openings of the rinse-tank pump (Figure 20). 1 1 2 2 4 G014291 2 2 3 Figure 21 G014290 1. Rinse-nozzle barb 3. Hose clamp 2. Rinse-nozzle hose 4. Tee fitting Figure 20 1. Rinse-tank pump 3. Install a hose over the barb of the rinse nozzle (Figure 21). 2. Straight connector Repeat the procedure for the other rinse nozzle barb. 4. Locate the wire harness of the rinse-tank pump. 4.
PAGE 10
Installing the Rinse Tank Hose G014292 1 1. Locate the rinse tank hose in loose parts. 2. Install a hose clamp over the end of the hose. 3. Install one end of the hose to the 90° fitting at the bottom of the rinse tank (Figure 24). 2 5 4 5 6 2 1 3 1 1 3 Figure 22 1. Hose clamp 4. Cut hose 2. Long supply hose 5. Pump 2 3. Filter 4 G0151 12 Figure 24 6. Slide the hose clamp over the barb and tighten to secure. 1. Rinse hose 4. Rinse tank fitting 2. Hose clamp 5. Convoluted conduit 7.
PAGE 11
8 2 1 7 3 4 5 Installing the Delay Timer and Dash Switch Parts needed for this procedure: 1 Delay timer 1 Fuse (40 A) 1 3-position switch (with indicator light—2015 models and before machines) 1 3-position switch (without indicator light—2016 models and after machines) 1 Relay 1 Power relay 2 9 7 Figure 26 2014 and Before Machines Screw #10–24 Installing the Delay Timer, Relays, and Fuse 1. Electrical panel 6. Fuse block 2. Locknut 7. Fuse (40 A) 3. Delay timer 8. Relay 4.
PAGE 12
Figure 28 2016 and After Machines Figure 27 2015 Machines 1. Fuse block 7. Locknut (#10–24) 2. Fuse (40 A) 8. 5-socket connector (machine wire harness) 3. Bolt and nut (electrical panel) 9. Relay 4. 2-pin connector (delay timer) 10. 4-socket connector (machine wire harness) 5. 2-socket connector (machine wire harness) 11. Power relay 1. Fuse (40 A) 5. Flange-head bolt (#10-24 x 1/2 inch) 2. Fuse block 6. 4-socket connector (machine wire harness) 3. Locknut (#10-24) 7. Relay 4.
PAGE 13
Installing the Rocker Switch into the Dash 1. Remove the plug for the rinse tank switch from the dash panel (Figure 29 or Figure 30). Note: It is the second plug to the right of the ignition key. Figure 30 2016 and After Machines 1. Plug 3. 3-position switch (without indicator light) 2. Connector for rinse tank (main wire harness) Figure 29 2015 and Before Machines 1. Plug 2.
PAGE 14
Operation 8 Operating the Rinse Kit Connecting the Battery Using the Rinse Kit will result in a rinsate (a diluted solution of residual chemicals). In many cases, it is appropriate to apply the rinsate onto a treated area(s). However, before doing so, check with the chemical manufacturer to ensure that the application of a diluted solution to the treated area(s) will not adversely affect the performance of the product.
PAGE 15
Release pressure and the 3-position switch moves to the NEUTRAL position. Power to the pump is shut off. Note: If you have a 2015 and before machine, the light in the 3-position switch shuts off. Filling the Tank Position the sprayer on a level surface, set the parking brake, shut off the sprayer pump, shut off the engine, and remove the key from the key switch. Remove the rinse tank cap and fill the tank with approximately 113 L (30 gallons) with clean water.
PAGE 16
Maintenance Storage Inspect the Filter Storing the Machine for up to 30 days in Above Freezing Temperatures Service Interval: After the first 5 hours Every 50 hours Check the filter for any signs of damage. Replace the filter if it is damaged. Drain the following components: Inspecting the Rinse System for Leaks and Damage • Pump-outlet line Service Interval: Before each use or daily—Inspect the hoses for leaks.
PAGE 17
Notes: 17
PAGE 18
Notes: 18
PAGE 19
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 41614 Serial No.
PAGE 20
The Toro Warranty A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).