Installation Instructions

ManualsBrandsToro ManualsSprayersBBA Compliance Kit, Multi-Pro 5800 Turf Sprayer

FormNo.3366-921RevB

BBAComplianceKit

Multi-Pro

5800TurfSprayer

ModelNo.41617

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TheBBAComplianceKitisdesignedtomeetGerman

safetyrequirementsbyenablingoperatorstocleanout

residualchemicalsfromthesprayersystemandcleanthe

externalmachinewhilebypassingthechemicaltank.It

isadedicatedkitforaturfsprayapplicationvehicleand

isintendedtobeusedbyprofessional,hiredoperators

incommercialapplications.

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationin

thismanualcanhelpyouandothersavoidinjuryand

productdamage.AlthoughTorodesignsandproduces

safeproducts,youareresponsibleforoperatingthe

productproperlyandsafely.

Safety

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure1),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Alsoreadthesafetyandoperationinstructionsinthe

vehicleOperator’sManual.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

Summary of content (24 pages)

PAGE 1
Form No. 3366-921 Rev B BBA Compliance Kit Multi-Pro® 5800 Turf Sprayer Model No. 41617 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. The BBA Compliance Kit is designed to meet German safety requirements by enabling operators to clean out residual chemicals from the sprayer system and clean the external machine while bypassing the chemical tank.
PAGE 2
Chemical Safety • Chemicals and fumes in the tanks are dangerous; never enter the tank or place your head over or in the opening. WARNING Chemical substances used in the spray system may be hazardous and toxic to you, bystanders, animals, plants, soils or other property. • Follow all local, state, and federal requirements for the spraying of chemicals.
PAGE 3
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-0687 1. Valve, open 120-0673 1. Boom spray 2. Rinse Tank 3. Hand spray 120-0723 3 2.
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Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty.
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Procedure 8 9 10 11 12 13 14 15 16 17 18 Description Qty. Delay timer Fuse, 40-amp Dash switch Ball valve Hose-barb fitting Valve mount bracket Hex head bolt (1/4 x 3/4 inch) Hex head bolt (5/16 x 1 inch) Flange nut (5/16 inch) S67 connector 90-degree hose-barb fitting Tee Reducer S53 Fork pin O-ring T5 adapter fitting T5 straight hose barb fitting Fly nut Pressure filter Pressure hose (36 inches, 3/4 inch I.D.) Hose clamp Boom hose (44 inches, 3/4 inch I.D.
PAGE 6
1 2 Preparing the Machine Installing the Rinse Tank Bulkhead Fitting No Parts Required Parts needed for this procedure: Procedure 1. Move the sprayer onto a level surface, set the parking brake, stop the pump, stop the engine, and remove the ignition key. 2. Drain the contents of the tank to remove any chemicals in the lines. Refer to the Operator’s Manual for more information.
PAGE 7
3 3 Installing the Rinse Tank Parts needed for this procedure: G014229 1 2 Figure 3 1. Bulkhead, wire attached. 2. Bottom hole, rinse tank 2 Tank strap 2 Bolt 4 Washer 2 Locknut 1 Carriage bolt 3. Filler cap Prepare the Tank 1. Loosen the bolts that secure the valve mounting rail to the frame (Figure 6). F. Move the bulkhead into position, ensuring that the O-ring seats against the interior wall of the rinse tank (Figure 3). 1 3.
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2 G014286 3 1 2 3 4 5 1 6 7 Figure 8 G014232 1. Carriage bolt 2. Right rear strap Figure 7 1. 2. 3. 4. Locknut Bolt Washer Locknut 5. Right rear tank strap 6. Fork pin 7. Supply hose 3. Inboard hole 10. Install the tank strap fasteners that you removed previously to secure the straps to the tank. Note: Ensure that the straps are secured to the tank. Do not overtighten the tank strap fasteners. 5. Remove the fork pin that secures the fitting and remove the hose (Figure 7).
PAGE 9
4 Installing the Rinse Nozzles Parts needed for this procedure: Figure 10 1. Bolt (2) 2. Left rinse tank strap 3. Locknut 4. Carriage bolt 5. Right rinse tank strap 6. Washer 2 Rinse nozzle 2 Bulkhead 2 Shoulder bolt 2 Bushing 2 Rinse vane 2 Gasket 2 Plastic nut 3. Secure the straps to the rear tank straps with 2 locknuts. Drilling the Main Tank 4. Secure the rinse tank straps to the mounting rail using 2 bolts, 4 washers, and 2 locknuts. 2.
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2 1 Figure 14 G014245 Figure 12 1. Hole saw 1. Bulkhead 2. Rinse nozzle assembly 2. Drill mark, behind lid 2. Install a nozzle assembly up through the drilled hole (Figure 15). 5. After drilling the hole, remove any rough edges in the cut. 1 6. Remove any debris that entered the main tank during the cutting process. 2 7. Move to the drill mark in front of the tank lid and repeat the procedure for the forward hole (Figure 13). 3 4 1 2 G014246 Figure 15 1. Plastic nut 2. Gasket 3.
PAGE 11
1 2 2 1 G014247 Figure 16 G014250 1. Assembly nozzle bulkhead 2. 90-degree fitting Figure 18 1. Assembly nozzle bulkhead 2. 90-degree fitting 5. Direct the hose barb to the right-hand side of the machine. 10. Direct the hose barb to the right-hand side of the machine. 6. Move to the forward hole in the tank. 7. Install a nozzle assembly up through the drilled hole (Figure 17). 5 1 Installing the Pump 2 Parts needed for this procedure: 3 1 Pump 2 Straight fittings 4 Procedure G014249 1.
PAGE 12
3. Locate the straight barb hose connectors in loose parts. 6 4. Install a connector to the pump inlet and outlet openings (Figure 20). Assembling and Mounting the Four-Way Valve 1 2 Parts needed for this procedure: 2 G014290 Figure 20 1. Pump 2. Straight connector 5. Locate the harness coming from the pump. 6. Locate the connector labeled “Rinse Pump” on the main wire harness at the rear of the tank. 7. Connect the pump to the main wire harness.
PAGE 13
Figure 21 1. Four-way valve 2. Bolt (4) 3. Washer (4) 3. Install the four-way valve to the valve mount assembly with 4 locknuts (6 mm) (Figure 22). Figure 22 1. Four-way valve 2. Valve mount assembly 3. Faceplate bracket 4. Decal here 5. Flange bolt (2) 4. Install the selection decal (120-0673) on the faceplate bracket (Figure 22). 5. Install the faceplate bracket onto the valve mount assembly with 2 flange bolts and 2 flange nuts (Figure 22). 6.
PAGE 14
3. Install the 2 in-line ends of the tee fitting to the open ends of the rinse nozzle hoses installed previously as shown in Figure 23. 4. Clamp the hose ends onto the tee fittings. 7 Installing the Hoses and Filter Installing the Supply Hose Parts needed for this procedure: 3 Hose (24 inches) 10 Hose clamp 1 Rinse pump filter 1 Tee fitting 1 Hose (44 inches x 3/4 inch I.D.) 1 Filter assembly 2 Hose clamp 2 Bolt (5/16 inch) 2 Nut (5/16 inch) 1 Hose (44 inches) 2 Hose clamp 1. 2. 3.
PAGE 15
G014294 1 1 2 3 4 G014342 Figure 27 Figure 25 1. Pump 2. Filter assembly 1. Pump cover 3. Pressure hose 4. Rinse supply hose 8 4. Clamp the supply and rinse hose ends onto the barb fittings of the filter assembly. Installing the Delay Timer and Dash Switch Installing the Rinse Tank Hose 1. Locate the hose (24 inches) in loose parts. 2. Slip a hose clamp over each end of the hose. Parts needed for this procedure: 3.
PAGE 16
1 8 2 3 2. Remove the plug from the dashboard (Figure 29). 4 3. From below the dash, locate the box connector labeled “Rinse Tank” in the main harness. 5 4. Remove the plastic tie that secures the box connector and route it toward the open hole in the dashboard. 5. Install the switch to the box connector through the dashboard (Figure 29). 6. Push the switch into the dashboard to mount the switch. 9 7 9 G0151 13 6 Figure 28 1. 2. 3. 4.
PAGE 17
10 Installing the Tee Assembly Parts needed for this procedure: 1 S67 connector 1 90-degree hose-barb fitting 1 Tee 1 Reducer 1 S53 Fork pin Procedure 1. Remove the main supply hose from the tee and the agitation valve (Figure 31). Figure 30 1. Valve mount bracket 2. Hose barb fitting (2) 4. Ball valve 5. Bolts (1/4 x 3/4 inch) not shown; under the bracket 3. Bolts (5/16 x 1 inch) and flange nuts (5/16 inch) 3.
PAGE 18
3. Install the tee onto the S67 connector and secure it with a fork pin. 4. Install a 90-degree hose-barb fitting on the top leg of the tee (Figure 31), and secure it with a fork pin. Note: Orient the nozzle rearward (Figure 31). 5. Install a S67 to S53 reducer into the side of the tee, and secure the reducer with a fork pin. 6. Install a S53 straight barbed hose fitting into the reducer with an S53 fork pin. 11 Figure 32 1. Fly nut (discard) 2.
PAGE 19
7. Insert an o-ring (from loose parts) in the left-hand fitting on the pressure filter. 8. Insert the T5 straight hose-barb fitting (from loose parts) onto the pressure filter and secure it with a fork pin (Figure 34). 12 Installing the Hose between the Ball Valve and the Four-Way Valve Figure 33 1. Locknut (4), existing 2. Flat washer (6), existing 3. T5 adapter fitting, from loose parts 4. Fork pin 5. Bolt (4), existing Parts needed for this procedure: 6. Valve nozzle, existing 7.
PAGE 20
3. Install the hose end over the open hose-barb fitting on the side leg of the hose barb fitting on the tee assembly. 15 4. Clamp the hose end onto the barb fitting. Installing the Main Supply Hose Assembly 5. Slip a hose clamp over the other end of the hose. 6. Install the hose end over the left hand (open) hose-barb fitting on the ball valve. Parts needed for this procedure: 7. Clamp the hose end onto the barb fitting.
PAGE 21
17 Installing the Hose from the Four-Way Valve to the Sprinkler Tee Parts needed for this procedure: Figure 35 1. Spray gun 2. Fitting 1 Rinse nozzle hose (28-1/2 inches. 3/4 inch I.D.) 2 Hose clamp 3. Spray hose Procedure 1. Locate the supply hose in loose parts. Wrap the hose around the hooks of the tank and secure the gun in the R-clamps as shown in Figure 36. 2. Install a hose clamp over each end of the hose. 3.
PAGE 22
Operation 18 Rinse Kit Operation The use of the Rinse Kit will result in a rinsate; a diluted solution of residual chemicals. In many cases it is appropriate to apply the rinsate onto the treated areas. However, before doing so, check with the manufacturers of the chemical to ensure the application of a diluted solution to the treated areas will not adversely affect the performance of the product. Parts needed for this procedure: 1 Decal (120-0723) Procedure 1. Locate the decal in loose parts.
PAGE 23
Spray Gun Configuration Use this configuration to spray rinse water out of the hand spray gun. Note: The ball valve must be in this position when using the spray system. Boom Configuration Use this configuration to spray rinse water out of the booms. Important: Do not set the ball valve in this position when you operate the main chemical pump. Note: Do not set the valves in any other configuration except those shown in the table above.
PAGE 24
Maintenance When the switch is in the Neutral position the power is not supplied to the pump and the rinse kit is Off. The light on the switch is not illuminated. Inspecting the Rinse System for Leaks and Damage Pressing the switch Down engages a momentary switch. Power is supplied to the pump for only the duration in which the switch is held down. Release pressure and the switch will move to the neutral position and power will not be supplied to the pump.