Operator's Manual

ManualsBrandsToro ManualsSprayersPivoting Hose Reel Kit, 2015 and After Multi-Pro 5800 Turf Sprayer

FormNo.3403-794RevB

PivotingHoseReelKit

2015andAfterMulti-Pro5800TurfSprayer

ModelNo.41621—SerialNo.316000001andUp

Operator'sManual

Introduction

Readthismanualcarefullytolearnhowtooperate

andmaintainyourproductproperly.Theinformation

inthismanualcanhelpyouandothersavoidinjury

andproductdamage.AlthoughTorodesignsand

producessafeproducts,youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

illustratesthelocationofthemodelandserialnumbers

ontheproduct.

g028037

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Note:Thisproductcomplieswithallrelevant

Europeandirectives.Fordetails,pleaseseethe

DeclarationofIncorporation(DOI)atthebackofthis

publication.

Determinetheleftandrightsidesofthemachinefrom

thenormaloperatingposition.

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alert

symbol,whichmeansCaution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

Readalsothesafetyandoperationinstructionsinthe

vehicleOperator'sManual.

•Donotaimthehandsprayeratanypersonor

animal.Fluidsunderhighpressurecanpenetrate

skinandcausesevereinjury,possiblyresultingin

amputationordeath.Hotliquidsandchemicals

canalsocauseburnsorinjury.Ifanypartofthe

bodycomesincontactwiththespraystream,

immediatelyconsultaphysicianfamiliarwith

injecteduidinjuries.

•Donotplaceyourhandoranyotherpartofyour

bodyinfrontofthespraynozzle.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3403-794*B

Summary of content (24 pages)

PAGE 1
Form No. 3403-794 Rev B Pivoting Hose Reel Kit 2015 and After Multi-Pro 5800 Turf Sprayer Model No. 41621—Serial No. 316000001 and Up Operator's Manual WARNING Introduction Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.
PAGE 2
• Do not leave the equipment under pressure when CAUTION you are not present. Chemicals are hazardous and can cause personal injury. • Do not use the hand sprayer if the hose, trigger lock, nozzle, or any other part is damaged or missing. • Read the directions on the chemical labels before handling the chemicals and follow all manufacturer recommendations and precautions. • Do not use the hand sprayer if there are any leaks in any hoses, fittings, or other components. • Do not spray near power lines.
PAGE 3
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 Description Qty. No parts required Use – Prepare the machine. 2 No parts required – Remove the optional rinse tank and move the sprayer tank—Multi Pro 5800 turf sprayers with the optional rinse tank kit installed.
PAGE 4
Procedure 6 7 8 Description Qty.
PAGE 5
. 1 Preparing the Machine Disconnect the positive battery cable from the positive post of the battery; refer to the Operator’s Manual. 2 No Parts Required Removing the Rinse Tank and Moving the Spray Tank Procedure WARNING Multi Pro 5800 Turf Sprayers with the Optional Rinse-Tank Kit Installed Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
PAGE 6
g244765 Figure 5 g244766 Figure 3 1. Retainer fork 3. Bulkhead fitting Moving the Spray Tank 2. 90° fitting (supply hose) 4. Remove the 90° fitting from the bulkhead fitting (Figure 3). 5. Remove the 2 bolts, 4 washers, and 2 flange locknuts that secure the 2 hold-down brackets for the rinse tank to the valve mount, and remove the hold-down brackets (Figure 4). g244767 Figure 6 1. Loosen the 4 flange locknuts and 4 bolts that secure the tank-strap halves (Figure 7). g244764 Figure 4 1.
PAGE 7
3 Installing the Hose-Reel Frame Parts needed for this procedure: 1 Nut (1/4-20 inch) 5 Flange nut (5/16-18 inch) 12 Flange nut (3/8-16 inch) 5 Bolt (3/8-16 x 1 inch) 1 Bolt (1/4-20 x 3/4 inch) 2 Bolt (3/8-16 inch) 2 Bolt (3/8-16 x 3 1/2 inch) 1 Upper bracket 1 Lower-bracket support 1 Lower bracket 1 Whiz bolt (5/16-18 x 1 inch) 1 U-Bolt g244768 Figure 8 2 Bolt (3/8-16 x 2 1/4 inch) 1. Front of the machine 4.
PAGE 8
g027953 Figure 9 1. Bolt (1/4-20 x 3/4 inch) 4. Flange nut (5/16-18 inch) 2. Upper bracket 5. Whiz bolt (5/16-18 x 1 inch) g027955 Figure 11 3. Nut (1/4-20 inch) 1. Bolt (3/8-16 inch) 4. Lower bracket 2. Lower support bracket 5. Bolt (3/8-16 x 3 1/2 inch) 3. Flange nut (3/8-16 inch) 2. Secure the back side of the upper bracket using 1 U-bolt, 1 bolt (3/8-16 x 1 inch), and 3 flange nuts (3/8-16 inch) as shown in Figure 10. 4.
PAGE 9
x 1 inch), 2 bolts (3/8-16 x 2 1/4 inch), and 6 flange nuts (3/8-16 inch) as shown in Figure 13. g027958 Figure 15 g027956 Figure 13 1. Bolt (3/8-16 x 1 inch) 3. Bolt (3/8-16 x 2 1/4 inch) 2. Reel-shelf support bracket 4. Flange nut (3/8-16 inch) 6. 1. Pressure gauge 3. Pressure gauge support bracket assembly 2. Pressure gauge reducer 4. Coupler 8.
PAGE 10
g244761 Figure 17 1. Retainer fork 3. Housing (suction screen) 2. 90° barbed fitting (supply hose) g244762 Figure 16 1. Hold-down bracket 4. Washer (3/8 inch) 2. Flange locknut (3/8 inch) 5. Valve mount 2. Secure the 90° barbed fitting to the housing for the suction screen with the retainer fork (Figure 17). 3. Bolt (3/8 x 1-1/2 inches) Assembling the Supply Hose 2. Align the slot in the hold-down bracket with the hole in the valve mount (Figure 16). 3.
PAGE 11
5 Installing the Switch Box and Hose Reel Parts needed for this procedure: 1 Wiring harness 1 Switch box assembly 1 Thrust washer 1 Snap ring g028032 Figure 20 1 Hose reel assembly 1 Spring pin 4 Washer (7/16 inch) 2 Flange nut (5/16-18 inch) 2 Bolt (5/16-18 x 1/4 inch) 1 Washer 4 Flange nut (3/8-16 inch) 4 Bolt (3/8-16 x 1 inch) 1. Thrust washer 3. 2.
PAGE 12
6 Installing the Control Valve for the Hose Reel Parts needed for this procedure: g023425 Figure 22 1. Flange nut (3/8-16 inch) 3. Bolt (3/8-16 x 1 inch) 2. Washer (7/16 inch) 6. Install the washer and spring pin to the underside of the hose-reel frame (Figure 23).
PAGE 13
Removing the Control Valve from the Machine Assembling the Control Valve Multi Pro 5800 Turf Sprayers—2015 and Before 1. Multi Pro 5800 Turf Sprayers—2016 and After 1. Disconnect the cap and coupler from the pressure-gauge port (Figure 24). Disconnect the 3-socket connector for the pressure transducer (Figure 25). g033984 Figure 25 1. 3-socket connector 2. Pressure transducer g028390 Figure 24 Multi Pro 5800 turf sprayers (2015 and Before) 1. Gasket 4. Coupler 2. 90° elbow 3. Clamp 5.
PAGE 14
3. Remove the flange clamp that secures 90° fitting to the 90° fitting with a connector for the sense tube, and remove the 90° fitting, gasket and flange clamp (Figure 26) Preparing the Control Valve Multi Pro 5800 Turf Sprayers—2016 and After 1. Assemble the valve mount onto the control valve as shown in A of Figure 27. g033906 Figure 29 g033904 Figure 27 1. Control valve 3. Flange-head screw (#6) 2. Valve mount 2.
PAGE 15
Drilling the Manifold Mount Multi Pro 5800 Turf Sprayers—2016 and After 1. Align the flange of the T-fitting with the flange of the 90° fitting with a connector for the sense tube (Figure 31). g033918 Figure 32 g033916 Figure 31 1. Flange (T-fitting) 5. 90° fitting (section-valve bypass) 2. Flange clamp 6. Hose clamp 3. Gasket 7. Hose (section-valve bypass) 4. Remove the clamp, gasket, T-fitting with the flange from the 90° fitting with a connector for the sense tube (Figure 31). 5.
PAGE 16
Assembling the Control Valve Multi Pro 5800 Turf Sprayers—2016 and After 1. Align the flange of the T-fitting with the flange of the 90° fitting with a connector for the sense tube (Figure 34). g033985 Figure 35 1. 3-socket connector 6. g033917 Figure 34 1. Flange clamps (with gasket) 5. Manifold mount 2. 90° fitting (section-valve bypass) 6. Flange locknut (6 mm) 3. Flange head bolt (6 x 16 mm) 7. Hose clamp 4. Control-valve bracket 8. Hose (section-valve bypass) 2.
PAGE 17
Assembling the Supply Hose and Pressure-Sense Tube to the Machine 1. Secure the hose 180 cm (71 inches) to the upper bracket using a R-clamp, bolt (1/4-20 x 3/4 inch), and nut (1/4-20 inch) as shown in Figure 37. g028038 Figure 38 2015 and before model shown; 2016 and after models are similar. 1. Coupler (pressure gauge) 3. Coupler (T-fitting in the 90° elbow) 2. Pressure transducer tube 5.
PAGE 18
4. 7 WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Connecting the Spray Hose Parts needed for this procedure: 1 Spray-gun hose with fitting 1 Spray gun 1 Small hose clamp • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
PAGE 19
Operation 8 WARNING Checking the Pivoting Hose Reel for Leaks Fluid under pressure can penetrate skin and cause injury. • Keep your body and hands away from nozzles that eject high-pressure fluid. No Parts Required • Do not aim the sprayer at any person or animal. Procedure • Make sure that all fluid hoses and lines are in good condition and that all connections and fittings are tight before applying pressure to the system.
PAGE 20
Switching from Boom-Spray Mode to Hand-Spray Mode Switching from Hand-Spray Mode to Boom-Spray Mode CAUTION Hands, loose clothing, long hair, and loose jewelry could get caught in the hose and reel while rewinding and cause injury. WARNING Driving while using the hand sprayer can cause loss of control, resulting in injury or death. Do not operate the hand sprayer while driving. • Keep your hands clear of the reel and hose while it is rewinding.
PAGE 21
Notes:
PAGE 22
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 41621 Serial No.
PAGE 23
European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
PAGE 24
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).