Form No. 3439-786 Rev A GeoLink® CL-55 Modem Kit Multi Pro® 1750 or 5800 Turf Sprayer Model No. 41638 Model No. 41639 Installation Instructions Introduction The CL-55 modem kit updates the GeoLink® spray system. The GeoLink spray system is an attachment for a turf spray application vehicle and is intended to be used by professional, hired operators in commercial applications. It is designed primarily for spraying on well-maintained lawns in parks, golf courses, sports fields, and on commercial grounds.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Qty. Use No parts required – Get a current copy of the software guide and quick start guide. No parts required – Prepare the machine. No parts required – Export the sprayer display inventory item data. No parts required – Remove the X30 sprayer display. X25 monitor kit (sold separately—Toro part No. 41637) 1 Install the X25 monitor kit.
Procedure Description 16 CL-55 modem—GeoLink precision spray system kit (Model 41633 or Model 41634) Modem bracket Capscrew (#10-24 x 1-1/2 inches) Spacer (1/4 x 3/4 inch) Locknut (#10-24) 1 17 18 19 20 No parts required – Connecting the battery. No parts required – Secure the data harness. No parts required – Install the right, front fender. No parts required – Install the engine-access panel and the seat.
1 3 Getting a Current Copy of the Software Guide and Quick Start Guide Exporting Sprayer Display Inventory Item Data No Parts Required No Parts Required Changing User Access Level Procedure Purchase through your distributor or download a current copy of the Software Guide and Quick Start Guide from Toro.com. 1. On the home screen, press the SETUP icon. 2. On the setup screen, press the USER icon and the ACCESS LEVEL icon (Figure 1). • GeoLink GSM systems use Toro Part No.
Exporting Data Note: Do not use the USB drive from the CL-55 modem kit for exporting sprayer display data. Use the USB storage device that you use to backup GeoLink. 1. Remove the cap from the USB port of the sprayer-display (Figure 2). g323308 Figure 4 1. ALL INVENTORY ITEMS icon 6. When the sprayer-display completes the exporting, press the return to home page icon and the press the EJECT icon at the bottom of the screen. 7. Remove the USB storage device from the USB port.
5 Installing the X25 Monitor Kit (sold separately) Multi Pro 5800 Machines without the X25 Sprayer Display g323248 Figure 5 1. 26-pin connector (sprayer display) 2. Parts needed for this procedure: 2. 26-socket connector—data harness (sprayer monitor) 1 X25 monitor kit (sold separately—Toro part No. 41637) Loosen the knob of the display arm (Figure 6). Applying the Adhesive Strips to the Sprayer Monitor 1. Clean the top surface of the X25 sprayer display with rubbing alcohol and a clean rag. 2.
Assembling the Display Hood to the Sprayer Monitor 1. for the nut part of the threaded standoff (Figure 9). At the back of the sprayer monitor and with the 2 connectors (26 pin) aligned down, remove the top locknut (5 mm) from the stud for the ball-pivot fitting (A of Figure 8). g031280 Figure 9 1. Thread-locking compound (wicking—medium-high strength)—nut threads of the threaded standoff 2. Thread-locking compound (wicking—medium-high strength)—stud threads 3.
Mounting the Sprayer Monitor to the Dash 1. Changing User Access Level Loosen the knob of the monitor arm until you can slip both the ball pivot for the ball pivot at the back of the sprayer monitor into the socket monitor arm (Figure 10). 1. Rotate the ignition key to the RUN (gasoline) or PREHEAT /RUN (diesel) position. 2. On the home screen, press the SETUP icon. 3. On the setup screen, press the USER icon and the ACCESS LEVEL icon (Figure 12). g323247 Figure 10 1. Ball pivot 3. Knob 2.
Importing Inventory Data 1. Plug the USB storage device that you used in 3 Exporting Sprayer Display Inventory Item Data (page 4) data into the USB port. 2. Press the INVENTORY MANAGER icon (Figure 13). 6 Verifying the U-Boot Firmware Version No Parts Required Procedure 1. Rotate the ignition key to the RUN (gasoline) or PREHEAT /RUN (diesel) position. 2. Press the System Information (Toro) icon at the top, left corner of the screen (Figure 15). g323340 Figure 13 1. INVENTORY MANAGER icon 2.
Note: Do not use the USB storage device that you used to export the inventory item data. 7 Updating the GeoLink Software 3. On the home screen, press the SETUP icon. 4. On the setup screen, press the SYSTEM icon and the UTILITIES icon (Figure 17). Parts needed for this procedure: 1 USB Drive (GeoLink X25 software version 4.04.40 or higher—CL-55 CDMA Modem Kit) Verifying the Software Version 1. Rotate the ignition key to the RUN (gasoline) or PREHEAT/RUN (diesel) position. 2.
Important: Do not turn off machine power while the sprayer display applies the firmware upgrade. g323322 Figure 19 8. Remove the USB drive and install the USB port cap. Updating the AGI Firmware 1. On the setup screen, press the SYSTEM icon and the GPS icon, and the RECEIVER icon (Figure 20). g323325 Figure 22 1. Confirm icon Note: On the home screen, a message displays about upgrading the ASC firmware (Figure 23). g323326 Figure 23 Updating the ASC Firmware 1. g323324 Figure 20 1.
g323339 Figure 25 1. Current version (X.XX.XX) icon (ECU setup dialog box) 3. In the ASC setting dialog box, press the UPGRADE ASC FIRMWARE TO VERSION 2.02.18 icon, and press the confirm icon (Figure 26). Note: The options for an ASC firmware upgrade g024081 Figure 27 level higher that version 2.02.18 may display. 1. Seat 2. Prop rod g323338 Figure 26 1. UPGRADE ASC FIRMWARE TO VERSION 2.02.18 icon 4. 2.
Disconnecting the Battery WARNING Multi Pro 5800 Machines Battery terminals or metal tools could short against metal components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. WARNING Electrical sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
g024098 g029414 Figure 31 Figure 30 1. Positive battery cable 3. Negative battery post 2. Positive battery post 4. Negative battery cable 3. Disconnect the positive (red) cable from the battery post (Figure 30). 4. Tilt both seats forward and secure them by moving the prop rods into the detents at the end of the slots at the center-console base. 5. Allow the engine to cool completely. 1. 2-socket connector (machine wire harness) 2. 2.
Removing the Engine-Access Panel Machines without the Tank Rinse Kit 1. Rotate up the handles for the latches of the engine-access panel (Figure 35). g037121 g202440 Figure 35 1. Latch 3. Engine access panel 2. Panel-support bracket g037122 Figure 33 1. Seat plate 4. Pivot fitting (seat pan) 2. Seat 3. Hairpin 5. Chassis bracket 6. Pivot pin 2. 4. Remove the 2 pivot pins that secure the seat and seat plate to the chassis (Figure 33). 5.
g323165 Figure 37 g323170 1. Capscrew (5/16 x 1 inch) 3. Platform floor 2. Washer (5/16 inch) 4. Right, front fender 3. Carefully remove the 2 push-in fasteners that secure the right, front fender to the roll bar mounting channel (Figure 38). g323167 Figure 36 1. Capscrew (5/16 x 1 inch) 3. Console cover (bottom) 2. Washer (5/16 inch) 4. Console cover (end) 2.
4. Remove the capscrew (5/16 x 1 inch) and washer (5/16 inch) that secures the right, front fender to the cross-member support (Figure 39). 11 Installing the Modem-Antenna Bracket Parts needed for this procedure: 1 Modem antenna bracket. Removing the RTK Bracket g323168 1. Figure 39 1. Clip nut (cross-member support) 3. Capscrew (5/16 x 1 inch) 2. Washer (5/16 inch) 4. Right, front fender 5. Remove the right, front fender from the machine. 6.
Removing the RTK-Antenna Bracket Multi Pro 5800 Machines 1. Remove the 2 nuts that secure the RTK-antenna bracket to the receiver mount, and remove the antenna bracket (Figure 44). g200697 Figure 42 Multi Pro 1750 Machines 1. Coaxial coupler 3. Jam nut 2. Lock washer 4. Bracket g031859 Figure 44 1. Front of the machine 2. Flange locknuts (3/8 inch) 4. Receiver mount 5. ROPS tube 3. RTK-antenna bracket 6. U-bolt 2.
Assembling the Modem-Antenna Bracket to the Receiver Mount 1. Remove the 3 capscrews (5 x 16 mm) and 3 washers (5 mm) that secure the navigation receiver to the receiver mount (Figure 46 or Figure 47). g314474 Figure 48 Multi Pro 1750 Machines 1. Navigation receiver 4. Washer 5 mm 2. Receiver mount 5. Capscrew (5 x 16 mm) 3. Modem-antenna bracket g200696 Figure 46 Multi Pro 1750 Machines 1. Navigation receiver 3. Washer 5 mm 2. Receiver mount 4.
12 Installing the Modem Antenna to the Machine Parts needed for this procedure: 1 Modem antenna—GeoLink precision spray system kit (Model 41633 or Model 41634) 7 Cable ties—GeoLink precision spray system kit (Model 41633 or Model 41634) g309766 Figure 51 1. Modem antenna Installing the Modem Antenna to the Navigation Receiver Mount 1. Clean any grease of oil from the surface of the modem-antenna bracket. 2.
g323031 Figure 53 Multi Pro 5800 Machines 1. Cable ties g315237 2. Figure 54 Multi Pro 1750 Machines Secure the modem-antenna harness to the roll bar with 5 cable ties as shown in Figure 52 or Figure 53. 1. RJ45 connector (labeled X-CONSOLE—modem data harness) 13 2.
Routing the Modem Data Harness Multi Pro 1750 Machines 1. Route the modem data harness along the data harness for the control console (Figure 57). g315306 Figure 57 g310206 Figure 56 1. Modem data harness 3. Data harness (control console) 1. RJ45 port (sprayer display) 4. Port seal nut 2. Cap 2. Shock-support tube 5. Compression nut 3. RJ45 connector (labeled X-CONSOLE—modem data harness) 3.
g315308 Figure 59 1. Connectors 2. 4-pin connector (labeled (modem-antenna harness) ETHERNET CL-55—modem data harness) Routing the Modem Data Harness Multi Pro 5800 Machines 1. g310208 Figure 61 Route the modem data cable through the storage compartment (Figure 60). 1. Modem data cable 2. Grommet (floor plate) 3. Secure the modem data cable to the machine wire harnesses with 4 cable ties. 4.
Securing the Navigation-Data and Electrical Harness, Modem-Antenna Harness, and Modem Data Harness Multi Pro 1750 Machines 1. g310210 At the right, upper tube frame, bundle the navigation-data and electrical harness, and the CAN 2 ASC 10 BUS wire harness branch to the kit sprayer harness with 2 cable ties (Figure 65). Figure 63 1. Modem data cable 6. Secure the modem data cable to the machine wire harnesses with 4 cable ties. 7.
g314709 Figure 67 Multi Pro 1750 Machines g315768 1. 6-socket connector of the GeoLink data cable Figure 66 1. Cable tie 2. Modem-data harness 4. 2. Terminating resistor 3. Monitor tube 4. Navigation-data and electrical harness Secure the modem-data harness to the navigation-data and electrical harness with a cable tie as shown in Figure 66. 14 Removing the Terminating Resistor g314497 Figure 68 Multi Pro 5800 Machines No Parts Required Procedure 1.
15 Assembling the Modem Power Harness to the Machine Parts needed for this procedure: g315594 1 Modem power harness—1850 mm (72-7/8 inches)—GeoLink precision spray system kit (Model 41633 or Model 41634) 5 Cable ties—GeoLink precision spray system kit (Model 41633 or Model 41634) Figure 70 1. 9-pin connector (labeled RS232—modem power harness; not used) 3.
Routing the Modem Power Harness Multi Pro 5800 Machines 1. Between the fuel tank bracket and the right, front fender, route the tab terminal (labeled SWITCHED) and 2 ring terminals (labeled BATTERY and GROUND) of the modem power harness under the frame of the machine (Figure 72). g310038 g310037 Figure 72 1. Modem power harness g310039 Figure 73 2. Wire terminals 1. Modem power harness 2.
Routing the Harness to the Battery Multi Pro 5800 Machines 1. Route the ring terminals of the harness labeled BATTERY and GROUND rearward, and over the seat support (Figure 75). g301675 g315080 Figure 75 1. Modem power harness 2. Route the ring terminals under the left frame tube and across the top of the battery (Figure 75).
install an additional options-fuse block; refer to your authorized Toro distributor. 4. Insert the fuse (10 A) into the fuse-block socket (Figure 78) for the options power circuit that you used in step 1. g323085 Figure 78 g323032 1. Fuse block Figure 76 1. Socket connector (options power—fuse block) 2. 2. Terminal (labeled SWITCHED—modem power harness) 2.
g301672 Figure 80 1. Fuse block 3. 2. Fuse (10 A) Secure the switched power and ground branch of the kit wire harness to the machine wire harness with 5 cable ties. 16 Installing the CL-55 Modem g310541 Figure 81 Parts needed for this procedure: 1 CL-55 modem—GeoLink precision spray system kit (Model 41633 or Model 41634) 1 Modem bracket Capscrew (#10-24 x 1-1/2 inches) 1. Flange locknut (5/16 inch—coolant reservoir bracket) 3. Flange locknut (5/16 inch—air-cleaner mount) 2.
g310538 Figure 82 1. Coaxial connector (labeled 3. Violet coaxial push-in connector (labeled WIFI—modem-antenna LTE-1—modem-antenna harness) harness) 2. Blue coaxial push-in connector (labeled GNSS––modem-antenna harness) 4. Red coaxial push-in connector (labeled LTE-2—modem-antenna harness) g310539 Figure 83 2. 3. 4. Plug the blue coaxial push-in connector of the modem-antenna harness labeled GNSS into the connector of the CL-55 modem marked GPS, until the connectors latch securely (Figure 82).
g315553 g315555 Figure 86 Figure 84 1. Push-in fastener (machine wire harness) 2. 2. Prop-rod bracket 1. Slotted machine screw (#10-24 x 1-1/2 inches) 4. CL-55 modem 2. Modem bracket 5. Locknut (#10-24) 3. Spacer (1/4 x 3/4 inch) Remove the capscrew (1/4 x 3/4 inch) and flange locknut (1/4 inch) from the flange of the machine frame as shown in Figure 85. 5. Note: Retain the capscrew and locknut for installing the modem bracket.
g315554 Figure 88 1. Modem bracket 3. Prop-rod bracket 2. Push-in fastener (machine wire harness) Installing the Modem to the Machine Multi Pro 5800 Machines 1. Assemble the modem bracket to the CL-55 modem with 2 capscrews (#10-24 x 1-1/2 inches), 2 spacers (1/4 x 3/4 inch), and 2 locknuts (#10-24) as shown in Figure 89. g310537 Figure 89 1. Capscrew (#10-24 x 1-1/2 inches) 4. CL-55 modem 2. Modem bracket 5. Locknut (#10-24) 3. Spacer (1/4 x 3/4 inch) 2.
g310536 Figure 91 1. Flange locknut (5/16 inch) 3. Flange-head bolt (5/16 x 1 inch—air-cleaner mount) 2. Capscrew (5/16 x 3/4—coolant reservoir bracket) g310540 Figure 90 1. Flange-head bolt (5/16 x 1 inch) 3. Capscrew (5/16 x 3/4) 2. Modem bracket 4. Right seat-box panel 3. 4. Assemble the modem bracket to the right seat-box panel and the coolant reservoir bracket (Figure 90 and Figure 91) with the capscrew (5/16 x 3/4) and flange locknut (5/16). 5.
B. C. D. E. F. Battery-cable terminal (positive)—to the alternator (50 A) Ring terminal—258 cm (101-1/2 inch) navigation-data and electrical harness branch (labeled BATTERY (+)) Ring terminal—21.6 cm (8-1/2 inch) machine harness branch (labeled TO BATTERY POSITIVE) Ring terminal—24 cm (9-1/2 inch) kit sprayer-harness branch (unlabeled) Battery-cable terminal (positive)—to the engine starter 3. Align the insulator cover of the positive battery cable to the starter over the threaded post (Figure 92). 4.
Assembling the Rear GeoLink Harness, Navigation-Data and Electrical Harness, and Modem Power Harness to the Battery Cables Multi Pro 5800 Machines 1. Route the positive terminal (red wire), negative terminal (black wire), and fuses block (50 A) of the rear wire harness up between the battery box and the chassis of the machine (Figure 94). 6. Loosely secure the terminals and the T-bolt with a hex nut (Figure 94). 7.
18 19 Securing the Data Harness Installing the Right Front Fender Multi Pro 1750 Machines Multi Pro 1750 Machines No Parts Required No Parts Required Procedure 1. Procedure Gather the excess length of the data harness against the right, upper-frame tube (Figure 95). Note: Replace damaged the push-in fasteners with Toro Part No. 117-2382. 1. Align the inner-fender shroud to the right, upper and right, lower-frame tubes (Figure 96). g202768 Figure 95 1. Cable tie 3. Shock-support tube 2.
2. Secure the inner-fender shroud to the frame tubes (Figure 96) with the 6 push-in fasteners and 5 washers (9/16 x 1/2 inch). 3. Align the right, front fender to the machine as shown Figure 97, and align the holes in the fender with the holes in the frame. g323165 Figure 99 1. Capscrew (5/16 x 1 inch) 3. Platform floor 2. Washer (5/16 inch) 4. Right, front fender 7. g323164 Figure 97 1. Clip nut (cross-member support) 3. Capscrew (5/16 x 1 inch) 2. Washer (5/16 inch) 4.
20 Installing the Engine-Access Panel and the Seat Multi Pro 1750 Machines g202000 Figure 102 No Parts Required 1. Seat plate Installing the Engine-Access Panel 2. Machines without the Tank Rinse Kit 1. Align the latches of the engine access panel with the bushings in the panel-support brackets on the roll bar (Figure 101). 2. Seat Align the holes in the pivot fittings of the seat pan with the holes in the chassis bracket (Figure 103). g037121 g202414 Figure 101 1. Latch 3.
5. Assemble the prop rod to the bracket of the seat with the washer and hairpin (Figure 104). 21 Completing the Installation of the CL-55 Modem Kit No Parts Required Closing the Seats Multi Pro 5800 Machines Move the prop rods for the seats into the slots and tilt the seats down. g202001 Figure 104 1. Washer 3. Hairpin 2. Bracket (seat) 4. Prop rod 6. 22 Plug the 2-socket connector of the machine wire harness into the connector for the seat switch until the connectors latch securely (Figure 105).
g302922 Figure 107 1. PWR indicator (satellite receiver) g302923 • Modem—the LED indicators illuminate Figure 110 (Figure 108 or Figure 109). 1. Back of the machine 2. indicator (automatic section controller) STATUS 3. Turn the ignition key to the OFF position. 4. Verify that power is shut off at the following components: • Control console • Satellite receiver • Automatic section controller 23 g316148 Figure 108 Multi Pro 1750 Machines Configuring the GPS Correction Source 1.
g324475 g324474 Figure 113 Figure 111 1. CONSOLE icon 1. GPS icon 3. 4. On the GPS Correction Source screen, press the NTRIP SOURCE icon (Figure 111). 2. Confirm icon Note: The NTRIP SOURCE icon displays the console source (Figure 114). When the Correction Source Setup wizard displays, press the next icon (Figure 112). g324472 Figure 114 1. NTRIP SOURCE icon g324473 Figure 112 1. Next icon 5. In the NTrip Source dialog box, press the CONSOLE icon then press the confirm icon (Figure 113).
24 Creating a Spray Job No Parts Required Procedure 1. Press the Job Menu and press the CREATE NEW JOB icon (Figure 115). g304039 Figure 116 1. NOZZLE icon 2. Nozzle selection list icons 3. Confirm icon 4. In the nozzle selection list, press any nozzle icon, and press the confirm icon (Figure 116). 5. In the new job dialog box, press the confirm icon (Figure 117). g304037 Figure 115 1. JOB NAME icon 2. CREATE NEW JOB icon 3. JOB MENU icon 4. Confirm icon 2.
25 Performing a Flow Meter Calibration No Parts Required Procedure g305244 Figure 119 Calibrate the flow meter; refer to the Operator’s Manual or Software Guide for your GeoLink system. 1. CL55 icon 3. 26 Verifying the Cellular Status Press the CL55 icon to display the signal strength information.(Figure 119), and verify that the modem signal strength is between -60 dBm and -99 dBm.
28 Clearing NVRAM At the Customer Location No Parts Required Changing the Setup Screen for Dealer Access Important: You must erase the nonvolatile RAM g309146 Figure 121 at the customer location. 1. Contact Toro NSN at 1-844-GEOLINK (1-844-436-5465) or NSNTech@toro.com for customer service to request the dealer access level password. 2. Rotate the ignition key to the ON position. 3. Press the SETUP icon on the main screen (Figure 120). 1. PASSWORD icon 2. USER icon 3. ACCESS LEVEL icon 5.
Erasing the Nonvolatile RAM 1. In the setup screen, press the SYSTEM icon, GPS icon, and ADVANCED CONFIGURATION icon (Figure 124). g309148 Figure 126 1. EXIT SETUP icon Changing the User Access Level to Standard Mode 1. g309147 On the setup screen, press the USER icon, press the ACCESS LEVEL icon (Figure 127). Figure 124 1. RESET NVRAM icon 2. GPS icon 3. SYSTEM icon 4. ADVANCED CONFIGURATION icon 5. YES icon 2. In the GPS Advanced Configuration screen, press the RESET NVRAM icon (Figure 124). 3.
29 Performing a Compass Calibration At the Customer Location No Parts Required Procedure Perform a compass calibration at the customer’s location; refer to Calibrating the Compass in the Operator’s Manual or Software Guide for your GeoLink system.
