FORM NO. 01-502-1170 OPERATOR'S MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safely instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS SAFETY AND INSTRUCTION DECALS SPECIFICATIONS SET UP INSTRUCTIONS .8 BEFORE OPERATING . .8 CONTROLS .9 CHAIN TENSION 13 SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT .. DRIVE BELT ADJUSTMENT . BELT TENSION BELT STOP PIN ADJUSTMENTS ., OPERATING INSTR HYDRAULIC SCHEMATIC 1660HL. .15 LUBRICATION TROUBLESHOOTING .16 MAINTENANCE .
i SAFETY INSTRUCTIONS (Continued) WHILE OPERATING A DANGER &DANGER ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY « Keep hands and feet away from reel area. 7. Sit on tractor seat when operating machine. 8. Using the machine demands attention, and to prevent loss of control: A. Operate only in daylight or when there is good artificial light. B. Drive slowly. C. Watch for holes or other hazards. D. Look behind machine before backing up. E. Do not drive clog to a sand trap, ditch, creek or other hazard.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 15. If major repairs are ever needed or assistance desired, contact an Authorized TOR Distributor. ’ 16. Make sure machine Is in safe operating condition by keeping nuts, bolts and screws tight. 17. Make sure ail hydraulic line connectors are tight, and all hydraulic hoses and lings are in good condition before applying pressure to the system, 18. Keep body and hands away from pin hole leaks or nozzles that eject hydraulic Hood under high pressure.
SAFETY AND INSTRUCTION DECALS (Continued) EACH SIDE BY REELS {Part No. 01-506-0080) 3 LU 7 DANGER PTO & GEARBOX (3:yr o (e T (Part No. 01-506-0130) . Sous nas 3 & R TRl L ON HYDRAULIC PUMP {Part No. 01-506-0560) BELT GUARD A% DA“G (Part No. 01-506-0040) IMPORTANT (e ST DO NOT RAISE EQUIPMENT-MORE THAN 15" FROM HORIZONTAL OR DAMAGE BAY ON CHAIN GUA (Part No. 01-506-0050} NEAR BEARINGS & LEES U BESIDE GEARBOX GREASE POINTS Pant 150) {Pan No. 01-506-0160) (Part No.
SPECIFICATIONS SWEEPING WIDTH: 60° (S feet) DRIVE: Tractor PTO FRAME: Ali welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 140 per machine. PICK UP: Mechanical, 2 reels, idem, counter rotating, with "Sure Grip” rubber fingers. HOPPER: 5 cubic yards.
SET UP INSTRUCTIONS ATTACH SWEEPER TO TRACTOR IMPORTANT: The maximum PTO speed Is 540 RAMP. Do not operate at faster speed because . the finger reel, sprockets and PTO will be damaged. 1. Connect the PTO half splines) to the tractor. When new, the spring lock lever on the end of the PTO is hard to operate. Apply grease and work the lever until it snaps in and out freely, In the correct position the lever will spring back out and lock the two shalt together.
CONTROLS REEL ENGAGEMENT VALVE (Fig. 2) HOPPER LIFT VALVE (Fig. 2) The finger reels are engaged by the hydraulic valve The valve control lifts the hopper. Push the handle located on the control base. Push the handle (A) (C) forward to lift the hopper and pull it toward you forward 10 raise the reels and pull handier toward 10 lower the hopper. you to lower and engage the reels. HOPPER TILT VALVE (Flg. 2) The hydraulic valve control tilts the hopper.
OPERATING INSTRUCTIONS 1. Place the unit on a level surface and apply the 1. parking brake of the towing vehicle. When the hopper is full, disengage reels and transport to dumping area. When the hopper is full the sweeper will no longer pickup as efficiently, IMPORTANT: The maximum PTO speed s 540 RPM. Do not operate at a faster speed because the fan, sprockets and PTO will be damaged. 2. Start tractor engine and run at a low RPM. 3.
LUBRICATION BEARINGS (Fig. 3) The sweeper has five self sealing bearings that must be lubricated with a No. 2 Lithium based grease. IMPORTANT: Lubricate the bearings as often as necessary to maintain a slight leakage on the seals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 3) Grease fittings and whee! bearings every 100 operating hours. Use a No. 2 Lithium based grease. DRIVE CHAIN (Fig. 3) Always maintain a heavy coat of grease on the drive chain. GREASE FITTINGS (Fig.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER Normally, change hydraulic oil and filter after every 500 operating hours, If pil becomes contaminated, contact your local TOR Distributor because the system must be flushed, Contaminated oil looks milky or black when compared to clean oil. 1. Remove the belt guard. 2. Loosen the bolts on the bearing. 3. Remove the belt on the pump pulley. 4, At the valve bank, check the stamping on the valves for the OUT and IN ports.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 5) The rear idler sprocket is under spring tension to keep a constant tension on the reel drive chain. To increase tension, screw jam nut [A) clockwise, 1o decrease, furn counterclockwise. A 1/8" deflection is recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a loose chain because the sprocket will wear rapidly. Rear Reel Q ; x Front Reel Figure 5 SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS (Fig. 8) The purpose of the bat stop pins is to slow down and stop the drive belt when the Sweeper Reel lever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Ree! Lever in the first (ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they are 1/8" from the outside of the drive belt. 4. Tighten nut. 5. Test the belts ability to stop.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP Check for missing fingers. The reels may not be timed property. Broken chain. Sheared sprocket key. Broken belt or improper tension, Check sheaves for sheared key. Finger height may be too low or too high. Replace missing or broken fingers. See SWEEPER REELS TIMING CHAIN ADJUSTMENTS Replace chain or sprocket kay. Replace sprocket key. Replace belt/ stadium tension, Replace key. Adjust height. See SWEEPER REELS LEVELING AND HEIGHT ADJ.
STORAGE 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. Inflate tires to 22 PSI, 3. Check all fasteners. Tighten as necessary. 4. Grease or oil all grease fittings and bearings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid. Inspect alf hydraulic lines and fittings. Replace if necessary. Deter to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
MAINTENANCE CHART Date Hours Used Qil Change Lubrication Tire Pressure Drive Chain Drive Bel Hyd.
MAINTENANCE CHART Date Hours Used oil Change Lubrication Tire Pressure Drive Chain Drive Melt Hyd.
The Toto Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises 10 repair your TOR Produces if defective in materials or workmanship, The following time periods from the date of purchase apply: Commercial Products . . .. 1 Year The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25”. If you feel your TOR product is detective and wish to rely on The Toto Promise, the following procedure is recommended: 1.