MANUAL FORM NO. 01-502-0030 OPERATOR’S MODEL NO. 44084 20101 & UP MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Teri also wants to stress the importance of satiety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS SAFETY INSTRUCTIONS 3.5 SAFETY AND INSTRUCTION DECALS SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT 13 SPECIFICATIONS DRIVE BELT ADJUSTMENT .. .13 BEFORE OPERATING BELT TENSION .13 FILL FUEL TANK BELT STOP PIN ADJUSTMENTS .. .14 CHECK HYDRAULIC SYSTEM OIL. .8 HYDRAULIC SCHEMATIC 1655 CONTROLS . .8 TROUBLESHOOTING 16 OPERATING INSTRUCTIONS | 10 STORAGE . 7 LUBRICATION 1 IDENTIFICATION AND ORDERING . MAINTENANCE 14 MAINTENANCE CHART .. .. CHANGING HYDRAULIC OIL & FILTER .
SAFETY INSTRUCTIONS (Continued) WHILE OPERATING A DANGER ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY « Keep hands and feet away from reel area. 12. Operator must be skilled and trained in how o drive on hillsides. Failure to use caution on slopes or hills may cause loss of control possibly resulting in personal injury or death. 13. engine of the towing vehicle stalls or machine loses headway and cannot make it to the top of a slope, do not turn machine around. Always back slowly DANGER 8.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 18. Remove the key from the ignition switch to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 19. If major repairs are ever needed or assistance desired, contact an Authorized TOR Distributor. 20. Make sure machine is in safe operating condition by keeping nuts, bolts and screws tight. 21. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirk. 22.
SAFETY AND INSTRUCTION DECALS (Continued) EACH SIDE BY REELS ON ENGINE (Part No. 01-506-0080) (Part No. 01-506-0030) HYDRA LIQUEFY pole iyl ON HYDRAULIC PUMP {Part No. 01-506-0560) e bio ONLY ! _4\ DANGER oA oot Lott T = N ICED [t LTy T T Qo2 Craters LINED UP WITH AIL NEAR BEARINGS & POINTER GREASE POINTS (Part No. 01-506-0150) 7%, {Part Na. i ON CHAIN GUARD (Part No.
SPECIFICATIONS SWEEPING WIDTH: 60" (5'feet) ENGINE: 20 HP Oman (3000 RPM) FRAME: All welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 140 per machine. PICK UP: Mechanical, 2 reels, timed, counter rotating, with "Sure Grip® rubber fingers. HOPPER: 5 cubic yards.
BEFORE OPERATING FILL FUEL TANK WITH GASOLINE (Fig. 1) THE TOR COMPANY STRONGLY RECOMMENDS THE USE OF FRESH CLEAN,UNLEADED REGULAR GRADE GASOLINE N TOR GASOLINE POWERED PRODUCTS. UNLEADED GASOLINE BURNS CLEANER, EXTENDS LIFE, AND PROMOTES GOOD STARTING BY REDUCING THE BUILD-UP OF COMBUSTION CHAMBER DEPOSITS. Note: Do not mix oil with gasoline. Never use methanol, gasoline containing methanol, gasohol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage could result.
CONTROLS THROTTLE CONTROL (Fig. 2) Throttle is used to operate engine at various speeds. Moving throttle (A} forward increases engine speed; backwards decreases engine speed. The throttle regulates the speed of the sweeper reels and in conjunction with traction pedal controls ground speed of the sweeper. KEY SWITCH The key switch, which is used to start and stop the engine, has two positions: "OFF*and *ON". Rotate key clockwise to engage starter motor.
OPERATING INSTRUCTIONS 1. Place the unit on a level surface and apply the parking brake of the towing vehicle. 2. Start engine with the throttle at 1/2 open and choke pulled out. When engine starts, push in the choke gradually. 3. Run engine to 3/4 throttle. 4. As you are moving forward engage the Sweeper Reel engagement naive to engage the finger reels. IMPORTANT: NEVER run the reels in one spot for longer than a minute because turf will be damaged.
LUBRICATION BEARINGS (Fig. 3) The sweeper has five self sealing bearings that must be lubricated with a No. 2 Lithium based grease. IMPORTANT: Lubricate the bearings as often as necessary to maintain a slight leakage on the seals. Too much grease can cause overheating. : WHEELS AND WHEEL BEARINGS (Fig. 3) Grease fittings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease. DRIVE CHAIN (Fig. 3) Always maintain a heavy coat of grease on the drive chain. GREASE FITTINGS (Flg.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER Normally, change hydraulic oil and filter after every cooperating hours. f oil becomes contaminated, contact your local TOR Distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. 1. Remove the belt guard. 2. Loosen the obits on the bearing. 3. Remove the belt on the pump pulley. 4. At the valve bank, check the stamping on the valves for the OUT and IN ports.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 5) The rear idler sprocket is under spring tension to keep a constant tension on the ree! drive chain. To increase tension, screw jam nut (A} clockwise, to decrease, turn counterclockwise. A 1/8" deflections recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a footie chain because the sprocket will wear rapidly. L \— Front Reel Figures 5 liters Rear Real SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS (Flg. 8) The purpose of the belt stop pins is to slow down and stop the drive belt when the Sweeper Reel lever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first {ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they are 1/16" 1o 1/8” from the outside of the drive belt. 4. Tighten nut. 5.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP | + Check for missing fingers. * Replace missing or broken fingers. * The reals may not be timed * See SWEEPER REELS properly. TIMING CHAIN ADJUSTMENTS * Broken chain. * Replace chain or sprocket key. * Sheared sprocket key. * Replace sprocket key. * Broken belt or improper tension. * Replace belt/ adjust tension. * Check sheaves for sheared key. * Replace key. * Finger height may be too low or too | ¢ Adjust height. See high.
STORAGE 1. Thoroughly clean the sweeper so iris free of dirt, leaves and debris. 2. Inflate tires to 22 PSI. 3. Check all fasteners. Tighten as necessary. 4. Grease or ofl all grease fittings and bearings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid. Inspect all hydraulic lined and firings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
‘MAINTENANCE CHART Date Hours Used Oif Change Lubrication Tire Pressure Drive Chain Drive Belt Hyd.
MAINTENANCE CHART Date Hours Used Qi Change Lubrication; Tire Pressure Drive Chain Drive Belt Hyd.
The Toto Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25", Commercial Dealer {the Yellow Pages of your telephone directory is a good reference source). 2.