FORM NO. 954835 OPERATOR’S MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions, DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS .. 3-4 SAFETY AND INSTRUCTION DECALS SPECIFICATIONS . 5 SETUP INSTRUCTIONS .. &-11 BEFORE OPERATING 12 CONTROLS . .. .. 12 OPERATING INSTRUCTIONS 12-13 LUBRICATION. 14 MAINTENANCE Working On Engine Or Hydraulics 15 Hydraulics 15 Page Brush To Conveyor Belt Adjustment Chain Tension 16 Rotation 17 Conveyor Belt installation/Tension Conveyor Belt Aging. . 17 Conveyor Belt/Pulley Alignment . .18 HYDRAULIC SCHEMATIC . 19 STORAGE . . 20 IDENTIFICATION AND ORDERING 20 .
SAFETY INSTRUCTIONS (Continued) 41. Using the machine demands attention. Failure to operate vehicle safely may result in an accident, tip over of vehicle and serious injury or death. Drive carefully. To prevent tipping or loss of control: A. Use extreme caution, reduce speed and maintain a safe distance around sand raps, ditches, creeks, ramps, any unfamiliar areas or other hazards. B. Watch for holes or other hidden hazards. C. Use caution when operating vehicle on a steep slope.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. NS * ROTATING PARTS CAN GARS CONVEYOR BELT WHILE UNIT (SR P BOTH SIDES HOPPER BACK (Part No. 92.4368) ON GUARDS NEAR BEARINGS {Part No. 58-6520) LINED UP WITH GATE CONTROL {Part No. 92.
SET UP INSTRUCTIONS NOTE: The Remote Hydraulic Control Kit (Model 07415) must be installed on the Workman before installation of the Top dresser 1800. NOTE: Iris recommended that an engine cover kit (92-1344 or 92-5963) be installed to prevent material overflow directly onto the engine. ATTACHING TOP DRESSER BASE TO WORKMAN (Fig. Attach both Bracket Attachment Mounts {92-2667) to both sides of the Workman as shown in Fig. 1. Attach with bolts and nuts already in the frame but do not tighten.
SET UP INSTRUCTIONS (Continued) Existing Hardware X -~ Mounting Base Clevis & Lynch Pins M.D. Hitch Frame N WORKMAN Fainer "\ Bracket Attachment Mount Figure 1A ATTACHING TOP DRESSER BASE 7O WORKMAN (Continued) 7. Clean dirt from quick couplets before connecting. Dirty couplets can introduce contamination to the system. After cleaning, attach both quick couplets on the top dresser to the Workman. The hoses are marked "A" and "B", match them to the quick couplets when installing.
SET UP INSTRUCTIONS (Continued) TROUBLESHOOTING A. Difficulty in connecting or disconnecting quick couplets: Pressure not relieved (Quick couplet under pressure). Engine running. Remote hydraulic valve not placed in float. B. Power Steering Hard: Remote hydraulic valve linkage out of adjustment. Hydraulic oil level fow. Hydraulic oil hot. C. Hydraulic leaks: Fittings footie. Fitting missing o-ring. D. Attachment does not function: Quick couplets not fully engaged. Quick couplets are interchanged.
SET UP INSTRUCTIONS (Continued) ASSEMBLE HOPPER (Fig. 2 & 3) NOTE: Do not secure bolts until all of the hopper is assembled. 1. Remove all four Guards from each side of the unit. (Part numbers 92-4356, 92-4360, 92-4357 and 92-4361.) 2. Attach the Hopper Brace (F) to Base Frame using (4) 1/4" x 5/8" carriage bolts and whiz nuts. 3. Attach the rear (D) to the Hopper Brace using 1/4" x 5/8" carriage bolts and whiz nuts.
SET UP INSTRUCTIONS (Continued) Hopper s Gate Bracket Rear Lift T e T Hepper i~ 16 LH Metal Skirt (N) Rubber Skirt ASSEMBLE HOPPER {Continued) 6. Secure the LH and RH metal skirts {N) to the hopper and side frame with 1/4" x 5/8" carriage bolts. Secure fitly. NOTE: Only the LH metal skirt is shown in Fig. 2 and Fig. 3. 7. Attach the Hopper Brace (M) under the front channel of the Hopper Front as shown in Fig. 2. Secure center holes with 1/4" x 5/8" carriage bolts. 8.
SET UP INSTRUCTIONS (Continued) INSTALL OPTIONAL LIFT ASSEMBLY (Fig. 5) The Lift Assembly Kit (92-4452) is used to remove or install the Top dresser 1800 from the Workman. 1. Place the Bracket Lift Amendment (92-4448) on top of the hopper. 2. Attach the chains as shown in Fig. 5. IMPORTANT: When removing the top dresser, using the Lift Assembly, ALWAYS remove the front attaching bolts and pins before lifting.
BEFORE OPERATING CHECK HYDRAULIC SYSTEM 1. Visually inspect the hydraulic system for leaks, loose fasteners, missing parts, improperly routed lines. Make all repairs before operating. 2. Assure both quick couplets are full engaged. CONTROLS GATE CONTROL (Fig. 6) The black knob on the left side of the unit, near the brush, is used to dock the gate into the desired open height position 1. Loosen the black nab enough to allow it to pivot freely in the slot. 2.
OPERATING INSTRUCTIONS (Continued) IMPORTANT NOTE: When any other attachments, such as the HD Hitch frame, are installed on the Workman while using the 1800 Top dresser, the weight of those attachments must be subtracted from the payload capacity of the hopper. A meted for determining the total weight of your attachments would be to place the rear tires on a scale. The maximum weight capacity of the rear axle of the Workman is 2600 pounds, 7. Transport to the area to be top dressed. 8.
LUBRICATION BEARINGS {Fig. 7) DRIVE CHAIN (Fig. 7) The top dresser has 5 self sealing bearings that Always maintain a light coat of grease on the drive must be lubricated with a No. 2 Lithium based chain. grease. IMPORTANT: Lubricate the bearings to maintain a slight leakage on the seals. Too much grease can cause overheating.
MAINTENANCE WORKMAN ENGINE OR HYDRAULICS (Fig. 8) IMPORTANT: Always unlock the Dump Stop lever before attempting to attach the cylinder for tilting. 1. The cylinders can be connected to the side of the top dresser to allow tutting of the top dresser for servicing the engine of the Workman. 2. Attach the cylinders as.shown in Fig. 8. Use the tilt of the cylinders only for service of the engine or hydraulics underneath. Cylinder Figure & IMPORTANT: DO NOT rely on the cylinders to hold up the top dresser.
MAINTENANCE TO CONVEYOR BELT ADJUSTMENT ig. The brush is moved back and forth an its mounting slots to adjust it to the conveyor belt. The brush should be as close to the belt as possible without touching. A piece of paper can be inserted between the conveyor belt and the brush to check the adjustment. The brush must be the same height from end to end. The brush adjustment should be checked weekly for wear.
MAINTENANCE ROTATION (Fig. 11) The rotation of the conveyor, brush and the wheels is shown in Fig. 11. If the rotation in not correct, the hydraulic fines are installed incorrectly. Seethe Hydraulic Schematic. Rotation Direction Figure 11 CONVEYOR BELT INSTALLATION/TENSION (Fig. install a new conveyor belt follow the instructions below. 1. Turn the top dresser on until the conveyor belt seam s at the edge of the rear roller near the brush. 2.
MAINTENANCE CONVEYOR BELT and PULLEY ALIGNMENT (Fig. 12 & Fig. 14) 1. Loosen the bearing bolts on each end of the Idler Roller. Loosen the Adjustment bolt to relieve the tension of the conveyor belt. 2. Remove the lacing pin from the conveyor bet on the Top dresser and remove the conveyor bell. 3. Loosen the set screws on all four pulleys. 4. Realign the pulleys using a long straight edge. Line the straight edge up in center of the holes on the frame (See Fig.14).
SEASONAL STORAGE 1. Thoroughly clean the top dresser, especially inside the hopper. The hopper and conveyor belt area should be free of any remaining sand particles. 2. Tighten all fasteners. 3. Lubricate all grease fittings and bearings. Wipe off excess lubricant. 4. The unit should be stored out of the sun to prolong the life of the conveyor belt. When stored outside it is recommended to cover the hopper with apart. 5. Check the tension of the drive chain.
The Toto Commercial Products Two Year Limited Warranty The Toto Company warrants your 1986 or newer Tore Commercial Product ("Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for the period of time twisted below*. Ware a warrant able condition exists, Toto will repair the Proust at no cost to you including diagnosis, labor, pairs, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.
