FORM NO. 01-502-1230.3 OPERATOR’S MANUAL MODEL NO.
FOREWORD Thank you for buying a high quality Toto yurt care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wains to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight satiety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS 3-4 SAFETY AND INSTRUCTION DECALS .. 5 SPECIFICATIONS 5 SET UP INSTRUCTIONS . 6-10 BEFORE OPERATING . 11 Page Hydraulics .14 Brush To Conveyor Belt Adjustment 15 Chain Tension . Rotation Conveyor Belt installation anion . CONTROLS 1 HYDRAULIC SCHEMATIC .
SAFETY INSTRUCTIONS (Continued) 11. Using the machine demands attention. Failure to operate vehicle safely may result in a accident, tip over of vehicle and serious injury or death. Drive carefully. To prevent tipping or loss of control: A. Use extreme caution, reduce speed and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas or other hazards. 8. Watch for holes or other hidden hazards. C. Use caution when operating vehicle on a steep slope.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. o LI A DANGER ANNOTATION MAINS AHD SPROCKETS CAN * ROTATING PARTS CAN GRAB OR LRI SV LT * PINCH. STAY CLEAR OF BASH AND L L CONVEYOR BELT WHILE UNIT 1S RUNNING. 70 BOTH SIDES HOPPER BACK {Part No. 92-4368) CHAIN GUARD (Part No.
SET UP INSTRUCTIONS NOTE: The Remote Hydraulic Control Kit (Moet 07415) must be installed on the Workman before installation of the Top dresser 1800. ATTACHING TOP DRESSER BASE TO WORKMAN (Fig. 1) “1. Attach both Bracket Attachment Mounts (922667) to both sides of the Workman as shown in Fig. 1. Attach with bolts and nuts already in the frame but do not tighten. 2. Set the Mounting Base (82-4351) of the top dresser on the Workman as shown in Fig. 1. 3.
SET UP INSTRUCTIONS ATTACHING TOP DRESSER BASE TO WORKMAN (Continued) 7. Clean dirt from quick couplets before connecting. Dirty couplets can introduce contamination to the system. After cleaning, attach both quick couplets on the top dresser to the Workman. The hoses are marked "A" and "B", match them to the quick couplets when installing. IMPORTANT: Check hydraulic oll level-after installation of Top dresser 1800. Check operation of top dresser, then recheck hydraulic oil Revel.
SET UP INSTRUCTIONS ASSEMBLE HOPPER (Fig. 2 & 3) NOTE: Do ho( secure bolts until all of the hopper is assembled. 1. Attach the Hopper Brace (F) to Base Frame using (4) 1/4" x 5/8" carriages bolts and whiz nuts. 2. Attach both L.H. and R.H. Support Rods (K & L} through the happier as shown in Fig. 2. 3. Attach the rear (D) to the Hopper Brace using 1/4" x bolts and whiz nuts. Assemble the sides (C), side Rubber Skirts (H) and Hopper Comer Strips (E) tot he Rear (D). Do not secure hardware.
SET UP INSTRUCTIONS Hopper Gate LM Metal Shirt (N) Rubber Skirt (H) Left Side Hopper Manual Tube Figure 4 5. Secure the LH and RH metal skirts {N) to the hopper and side frame with the rear hopper bolt. Secure tightly. NOTE: Only the LH metal skirts shown in Fig. 2 and Fig. 3. 6. Attach the Hopper Brace {M) under the front channel of the Hopper Front as shown in Fig. 2. Secure center holes with 1/4™ x 5/8” carriage bolts. 7.
SET UP INSTRUCTIONS INSTALL OPTIONAL LIFT ASSEMBLY (Fig. 5} The Lift Assembly Kit (92-4452) is used to remove or install the Top dresser 1800 from the Workman. 1. Place the Bracket Lift Amendment (92-4448) on top of the hopper. 2. Attach the chains as shown in Fig. 5. IMPORTANT: When removing the top dresser, using the Lift Assembly, ALWAYS remove the front attaching bolts and pins before lifting.
BEFORE OPERATING CHECK HYDRAULIC SYSTEM 1. Visually inspect the hydraulic system for leaks, lose fasteners, missing parts, improperly routed lines. Make all repairs before operating. 2. Assure both quick couplets are full engaged. CONTROLS GATE CONTROL (Flg. 6) The back knob on the left side of the unit, near the brush, is used to lock the gate into the desired pan height position. 1. Loosen the black knob enough to allow it to pivot freely in the slot. 2.
"OPERATING INSTRUCTIONS 3. Move shift lever to NEUTRAL position and depress clutch lever. 4. Insert key into ignition switch and rotate it clockwise to start the engine. Release key when engine starts. 5. Practice starting, driving and stopping the Workman. Always read and understand the operator's manual for the Workman before using this unit. 6. Fill the hopper with sand. The maximum amount of sand that can be put into the hopper is 1800 pounds.
LUBRICATION BEARINGS (Fig. 7) DRIVE CHAIN (Fig. 7) The top dresser has § self sealing bearings that Always maintain a light coat of grease on the drive must be lubricated with a No. 2 Lithium based chain. grease. IMPORTANT: Lubricate the bearings to maintain a slight leakage an the seals. Too much grease can cause overheating.
MAINTENANCE WORKMAN ENGINE OR HYDRAULICS (Fig. 8) IMPORTANT: Always unlock the Dump Stop lever before attempting to attach the cylinder for tilting. 1. The cylinders can be connected to the side of the top dresser to allow tilting of the top dresser for servicing the engine of the Workman. 2. Attach the cylinders as shown in Fig. 8. Use the tilt of the cylinders only for service of the engine or hydraulics underneath. Cylinder Figure & IMPORTANT: DO NOT rely on the cylinders to hold up the top dresser.
MAINTENANCE (BF?USQI'; TO CONVEYOR BELT ADJUSTMENT g The brush is moved back and forth on its mounting slots to adjust it to the conveyor belt. The brush should be as close to the belt as possible without touching. A piece of paper can be inserted between the conveyor belt and the brush to check the adjustment. The brush must be the same height from end to end. 1. Loosen the nuts of the bearing housing on the right hand side. 2, Loosen the nuts mounting the brush motor to the main frame, 3.
MAINTENANCE CHAIN TENSION (Fig. 10) The chain tension is adjusted with the Chain Adjustment Bolt (A). A 1/8" deflection is recommended. Do not over tighten, this will cause chain wear. Do not operate with a loose chain, this will cause sprocket wear. 1. Loosen the nuts mounting the motor and sprocket assembly (B) to the main frame. 2. Lassen the nut on the Chain Adjustment Bolt. 3. Slide the hydraulic motor and sprocket assembly (B) back and forth on the mounting soot unit proper tension is achieved. 4.
MAINTENANCE CONVEYOR BELT INSTALLATION/TENSION (Fig. install 3 new conveyor belt follow the instructions below. 1. Tum the top dresser on until the conveyor belt seam is at the edge of the rear roller near the brush. 2. Loosen the nuts (A) and release the tension on the bearing by adjusting the tension bolts. 3. Remove the lacing (seam wire) from the old conveyor belt. 4, Grab one side of the old conveyor belt and pull it free from the unit. Tension Brit L Front Bearing Figure 12 5.
SEASONAL STORAGE 1. Thoroughly clean the top dresser, especially inside the hopper. The hopper and conveyor belt area should be free of any remaining sand particles. 2. Tighten all fasteners. 3, Lubricate all grease firings and bearings. Wipe off excess lubricant. 4. The unit should be stored out of the sun to prolong the life of the conveyor belt. if stored outside iris recommended to cover the hopper with apart. 5. Check the tension of the drive chain.
The Toto A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25", Commercial Loader {the Yalow Pages of your telephone directory is a good reference source. » .
