FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Torah also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially afl the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS . 3-4 SAFETY AND INSTRUCTION DECALS. SPECIFICATIONS .. SET UP INSTRUCTIONS BEFORE OPERATING .. CONTROLS OPERATING INSTRUCTIONS . MAINTENANCE Working On Engine Or Hydraulics 15 Hydraulics Page Brush To Conveyor Belt Adjustment .. 16 Chain Tension . 18 17 Conveyor Belt Institutionalization . 17 Conveyor Belt Lacing. . .
SAFETY INSTRUCTIONS (Continued) 11. Using the machine demands attention. Failure to operate vehicle safely may resitting an accident, tip over of vehicle and serious injury or death. Drive carefully. To prevent piping or loss of control: A. Use extreme caution, reduce speed and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas or other hazards. B. Watch for holes or other hidden hazards. €. Use caution when aerating vehicle on a steep slope.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. TILT * ROTATING PARTS CAN GRAB OR LN * STAY CLEAR OF BRUSH AND CONVEYOR BELT WHILE UNIT IS SUNNING. P BOTH SIDES HOPPER BACK {Part No. $2-4368) ON GUARDS NEAR BEARINGS {Part No. 58-6520) LINED UP WITH GATE CONTROL {Part No. 92.
SET UP INSTRUCTIONS NOTE: The Remote Hydraulic Control Kit (Model 07415) must be installed on the Workman before installation of the Top dresser 1800, ATTACHING TOP DRESSER BASE TO WORKMAN (Fig. Attach both Bracket Attachment Mounts {922667) to both sides of the Workman as shown in Fig. 1. Attach with bolts and nuts already in the frame but do not tighten. NOTE: It Workman has a H.D. Hitch Frame installed, the Bracket Attachment Mounts will already be attached.
SET UP INSTRUCTIONS (Continued) — Mounting Base 5 *‘ Clevis & Lynch Pins Figure 1A ATTACHING TOP DRESSER BASE TO WORKMAN {Continued} 7. Clean dirt from quick couplets before connecting. Dirty couplets can introduce contamination to the system. After cleaning, attach both quick couplets on the top dresser 1o the Workman, The hoses are marked "A” and "B", match them to the quick couplets when installing. IMPORTANT: Check hydraulic oil level after installation of Top dresser 1800.
SET UP INSTRUCTIONS (Continued) TROUBLESHOOTING A. Difficulty in connecting or disconnecting quick couplets: Pressure not relieved {Quick couplet under pressure), Engine running. Remote hydraulic valve not placed in float 8. Over Steering Hard: Remote hydraulic valve linkages out of adjustment. Hydraulic oil level fow. Hydraulic oil hot. C. Hydraulic leaks: Firings loose. Fitting missing o-ring. D. Attachment does not function: Quick couplets not fully engaged. Quick couplets are interchanged.
SET UP INSTRUCTIONS (Continued) ASSEMBLE HOPPER (Fig. 2& 3) NOTE: Do not secure bolts unit alt of the hopper is assembled. 1. Remove all four Guards from each side of the unit. {(Part numbers 92-4356, 92-4360, 92-4357 and 92-4361.) 2. Attach the Hopper Brace (F) to Base Frame using {4) 1/4" x 5/8" carriage bolts and whiz nuts. 3. Attach the rear (D) to the Hopper Brace using 1/4" x 5/8" carriage bolts and whiz nuts. Assemble the sides (C), side Rubber Skirts {H) and Hopper Corner Strips (E} to the Rear (D).
SET UP INSTRUCTIONS (Continued) e Hopper Metal Skirt (N} Rear — Hopper Figure 3 Bracket Rear Lift Figure 4 10 ASSEMBLE HOPPER (Continued) 6. Secure the LH and RH metal skirts (N} to the hopper and side frame with 1/4" x 5/8" carriage obits. Secure tightly. NOTE: Only the LH metal skirts shown in Fig. 2 and Fig. 3. 7. Attach the Hopper Brace (M) under the front channel of the Hopper Front as shown in Fig. 2. Secure cents holes with 1/4" x 5/8” carriage bolts. 8.
SET UP INSTRUCTIONS (Continued) INSTALL OPTIONAL LIFT ASSEMBLY (Fig. 5 The Lift Assembly Kit (92-4452) is used to remove or install the Top dresser 1800 from the Workman. 1. Place the Bracket Lift Amendment {92-4448) on top of the hopper. 2. Attach the chains as shown in Fig. 5. [IMPORTANT: When removing the top dresser, using the Lift Assembly, ALWAYS remove the front attaching bolts and pins before lifting. Lift Chain " 2 L RGN Lo e A\ WARNING WHILE USING THE OPTIONAL LIFT ASSEMBLY; DO NOT position yourse
BEFORE OPERATING CHECK HYDRAULIC SYSTEM 1. Visually inspect the hydraulic system for leaks, loose fasteners, missing parts, improperly routed fines. Make all repairs before operating. 2. Assure both Buick couplets are full engaged. CONTROLS GATE CONTROL (Fig. 6} The black knob on the left side of the unit, near the brush, is used to lock the gate into the desired open height position. 1. Lou sen the black knob enough to swallowtail pivot freely in the slot. 2.
OPERATING INSTRUCTIONS (Continued) IMPORTANT NOTE: When any other attachments, such as the HD High frame, are installed on the Workman while using the 1800 Top dresser, the weight of those attachments must be subtracted from the payload capacity of the hopper. A method for determining the total weight of your attachments would be to place the rear tires on a scale. The maximum weight capacity of the rear axis of the Workman is 2600 pounds. 7. Transport to the area to be top dressed. 8.
‘LUBRICATION BEARINGS (Fig. 7) DRIVE CHAIN {Fig. 7} The top dresser has 5 self sealing bearings that Always maintain a light coat of grease on the drive must be lubricated with a No. 2 Lithium based chain. grease. IMPORTANT: Lubricate the bearings 1 maintain a slight leakage on the seals. Too much grease can cause overheating.
MAINTENANCE WORKMAN ENGINE OR HYDRAULICS (Fig. 8} IMPORTANT: Always unlock the Dump Stop fever before attempting to attach the cylinder for tilting. 1. The cylinders can be connected to the side of the top dresser to allow tilting of the top dresser for servicing the engine of the Workman. 2. Attach the cinders as shown in Fig. 8. Use the tilt of the cylinders only for service of the engine or hydraulics underneath. Cylinder Figure 8 IMPORTANT: DO NOT rely on the cylinders to hold up the top dresser.
MAINTENANCE fi:R usg TO CONVEYOR BELT ADJUSTMENT eighth brush is moved back and forth on its mounting slots to adjust it to the conveyor belt. The brush should be as close to the belt as possible without touching. A piece of paper can be inserted between the conveyor belt and the brush to check the adjustment. The brush must be the same height from end to end. The brush adjustment should be checked weekly for wear.
MAINTENANCE ROTATION (Fig. 11} The rotation of the conveyor, brush and the wheels is shown in Fig. 11. If the rotation in not correct, the hydraulic lines are installed incorrectly. See the Hydraulic Schematic. Rotation Direction Figure 11 CONVEYOR BELT INSTALLATION/TENSION {Fig. install a new conveyor belt follow the instructions below. 1. Turn the top dresser on until the conveyor belt swamis at the edge of the realpolitik near the brush. 2.
MAINTENANCE CONVEYOR BELT and PULLEY ALIGNMENT {Fig. 14} 1. L.oosen the bearing bolts on each end of the idler Roller. Loosen the Adjustment bolt 1o relieve the tension of the conveyor belt. 2. Remove the lacing pin from the conveyor belt on the Top dresser and remove the conveyor belt. 3. Loosen the set screws on all four pulleys. 4. Realign the pulleys using a long straight edge. Line the straight edge up in center of the holes on the frame (See Fig.14).
SEASONAL STORAGE 1. Thoroughly clean the top dresser, especially inside the hopper. The hopper and conveyor belt area should be free of any remaining sand particles. 2. Tighten all fasteners. 3. Lubricates all grease fittings and bearings. Wipe off excess lubricant. 4. The unit should be stored out of the sun to prolong the life of the conveyor belt. When stored outside iris recommended to cover the hopper with apart. 5. Check the tension of the drive chain.
The Toto Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The Hollowing time periods from the date of purchase apply: Commercial Products 1 Year The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary N Commercialism Dealer (the Yellow Pages of your telephone directory is a good reference source). .
