FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS SAFETY INSTRUCTIONS .. MAINTENANCE SAFETY AND INSTRUCTION Bleeding Hydraulics LOOSE PARTS Changing Oif Fitter . . SPECIFICATIONS Quanta ..ot e SET UP INSTRUCTIONS Brush To Conveyor Belt Adjustment .. 12 Install Tongue 7 Chain Tension . .. .12 Assemble Hopper 7 Rotation 12 BEFORE OPERATING Conveyor Belt Installation/Tension Check Hydraulic System ELECTRIC SCHEMATIC . Check Tire Pressure HYDRAULIC SCHEMATIC . . Attach Top dresser To Towing Vehicle . . .
SAFETY INSTRUCTIONS MAINTENANCE 12. NEVER open the hydraulic cap until ALL air pressure has been released. 13. Keep body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under pressure. Use paper or cardboard, not hands to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage.
LOOSE PARTS Description Qty Use Tongue 1 Install tongue w, 1/2 2 Flat Washer, 1/2 4 Hex Nut, 12" 4 Hopper Front 1 Assemble hopper Long Skirt 1 Carriage Bolt, x 1* 20 Flat Washer, 1/4* 40 Lock Washer, 1/4” 40 Hex Nut, 1/4" 40 Short Skirt 2 Hopper Side, LH 1 Hopper Back 1 Hopper Brace 1 Carriage Bolt, x 3/4° 20 Hopper Side, AH 1 Support Rod 2 Hex Nut, 3/8" 4 Fiat Washer, 3/8" 2 Wiring Ha mess 1
SPECIFICATIONS Dimensions: Height: 40" Length: 88" Width: 83" Hopper Dimensions: Height: Top Width: 76 Bottom Width: 60" Top Length: 40° Bottom Length: 20* Hopper Capacity: 23.5 cubic foot Spreading Width: 60" Top Dressing Speed: Up to 8 MPH Transporting Speed: Upton 12 MPH Conveyor Belt: Continuous 60" wide composition belt with heavy duty polyester cord. Metering Gate: Infinitely variable from closed to opening for light to heavy applications.
SET UP INSTRUCTIONS INSTALL TONGUE (Fig. 1) 1. Mount the tongue using (2) 1/2° x 3 1/2"° bonks, flat washers and nuts provided. Double nut both bolts. ASSEMBLE HOPPER (Fig. 2) 1. Assemble the sides, front, and back (stem A, 8, and C) of the hopper and corner guards (stem H) using the 1/4 x 3/4" carriage bolts provided. Attach at all four corners and secure tightly. 2. Set the hopper frame in position on the top dresser, 3. Attach the rear rubber skirt (D) between the frame and the hopper.
BEFORE OPERATING A DANGER Pressurized Cap Can Cause Serious Injury if Improperly Opened. Never open oil cap without releasing pressure valve stem. Keep face and upper body away from cap while opening. CHECK HYDRAULIC SYSTEM 1. The hydraulic system is designed to operate on 10W30 SF-CC oil. The tank contains 2 gallons of oil. There should be 4" of oil in the tank when full. 2. Pressurize the hydraulic tank with air (20 to 40 PSI).
CONTROLS £\ DANGER Pressurized Cap Can Cause Serous injury if improperly Opened. NEVER open oil cap without releasing pressure valve stem. Keep face and upper body away from cap while opening. PRESSURE GAUGE The gauge is a pressure gauge that reads the air pressure in the tank. The recommended air pressure is between 20 40 PSI. OPERATING INSTRUCTIONS A DANGER NEVER passengers on the machine or towing vehicle, and keep everyone away from the areas of operation.
LUBRICATION BEARINGS (Fig. 4) The tap dresser has 5 self sealing bearings that must be lubricated with a No. 2 Lithium based grease. IMPORTANT: Lubricate the bearings to maintain a slight leakage on the seals. Teo much grease can cause overheating. Wheels Grease fittings willy or every 40 operating hours. 10 Use No. 2 Lithium based grease. ADJUSTMENT LUGS (Fig. 5) Always maintain fight coat of No. 2 Lithium based grease on the threads of the four adjustment lugs.
MAINTENANCE BLEEDING HYDRAULIC SYSTEM A DANGER Pressurized Cap Can Cause Serious Injury if improperly Opened. Never open oil cap without releasing pressure naive stem., Keep face and upper body away from cap while opening. When any hydraulic part is replaced the system will java to be bled. 1. Push valve stem in to release all pressure from the tank. 2. Remove the air pressure cap. 3. With towing unit, pull the top dresser up to 8 MPH. Pull the top dresser until all “jerking” mason has stopped. 4.
MAINTENANCE BRUSH TO CONVEYOR BELT ADJUSTMENT Fig. The brush is moved back and forth on its mounting slots to adjust it to the conveyor bat. The brush should be as close to the belt as possible without touching. A piece of paper can be inserted between the conveyor belt and the brush to check the adjustment. The brush must be the same height from end ta end. Sett Side Figure 6 1. Loosen the nuts of the bearing on the right hand side. 2. Loosen the nuts mounting the brush motor to the main frame.
MAINTENANCE CONVEYOR BELT INSTALLATION/TENSION {Fig. install a new conveyor belt follow the instructions below. 1. Pull the top dresser forward until the conveyor belt seam is in the center of the hopper. 2. Loosen the nuts (A) on the spring rod o release the Figure 10). 3. Remove the lacing (seam wire) from the old conveyor belt. . 4. Grab one side of the old conveyor belt and pull it free from the unit. 5. Lay the new belt on the frame and roll it around the rollers bringing the seam to the center. 6.
HYDRAULIC SCHEMATIC ELECTRIC SOLENOID i HYDRAULIC VALVE i FILTER whee L | 3 o MOTOR WHEEL é MOTOR f e LOWER DRIVE OO L L SPROCKET i~ MOTOR -0 | s Rush [ MOTOR To Filter Tank Suction HYDRAULIC TANK
TROUBLESHOOTING CONDITION CAUSE CORRECTION Conveyor Belt and Brush Not Working Bad electrical connections. Blown harness fuse. Hydraulic fines to drive pumps may be installed backwards. Plug in the wiring harness connection and make sure wires are making contact. Replace fuse. Standing on the left hand side (Chain Guard side) the conveyor belt should rotate clockwise and the brush should rotate counterclockwise, If incorrect, reverse the lines on the corresponding motors.
SEASONAL STORAGE 1. Thoroughly clean the top dresser, especially inside the hopper. The hopper and conveyor belt area should be free of any remaining sand particles. 2. inflate all tires to 20 PSI. Or block up the top dresser to remove the weight. 3. Drain and replace hydraulic fluid and filter. Inspect all hydraulic lines and fittings. Replace if necessary. Refer to the Maintenance section. 4. Tighten ali fasteners. 5. Lubricate all grease fittings and bearings. Wipe off excess lubricant.
MAINTENANCE CHART Date Hours Used ol Change Lubrication Tire Pr assure Drive Chain Hyd.
MAINTENANCE CHART Date Hours Used Oil Change Lubrication Tire Pressure Drive Chain Hyd.
The Outwore Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: The casts of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25" telephone directory is a good reticence source). 2.