FORM NO. 01-502-0980 Rev. A MANUAL TOP DRESSER 2300 OPERATOR'S | MODEL NO.
FOREWORD Thank vou for buying a high quality Toto turf care product. To get the best performance farm this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS... 3-4 SAFETY AND INSTRUCTION DECALS... 4 LOOSE PARTS cave. B SPECIFICATIONS 6 SET UP INSTRUCTIONS Inst Tongue . vir cir incarnadines 7 Assemble Hopper 7 BEFORE OPERATING Check Hydraulic System... Check Tire Pressure . Attach Top dresser To Towing Vehicle . CONTROLS OPERATING INSTRUCTIONS LUBRICATION. MAINTENANCE Page Bleeding Hydraulics... 11 Changing Oil Filter en Oit Tank .. 1 ‘Wheel Motor Nut Torque .
SAFETY INSTRUCTIONS MAINTENANCE 12. NEVER open the hydraulic cap until ALL air pressure has been released. 13. Keep body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under pressure. Use paper or cardboard, not hands to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage.
LOOSE PARTS Description 2 <2 Use Tongue Cap screw, 1/2" 13x Flat Washer, 1/2" Hex Nut, 1/2" BPR Install tongue Hopper Front Long Skirt Carriage Bolt, 1" Flat Washer, 1/4" Lock Washer, 1/4" Hex Nut, 1/4" Short Skirt Hopper Side, LH Hopper Back Hopper Brace Carriage Alt, x 3/4" Hopper Side, RH Support Rod Hex Nut, 3/8" Flat Washer, 3/8" ANB can BEER Assemble hopper Wiring Harness —
SPECIFICATIONS Dimensions: Height: 40" Length: 88" Width: 83" Hopper Dimensions: Height Top Width: 78" Bottom Width: 60" Top Length: 40" Bottom Length: 20” Hopper Capacity: 23.5 cubic foot Spreading Width: 60" Top Dressing Speed: Up to 8 MPH Transporting Speed: Upton MPH Conveyor Belt: Continuous 60" wide composition belt with heavy duty polyester cord.
SET UP INSTRUCTIONS INSTALL TONGUE (Fig. 1 1. Mount the tongue using {2} 1/2" x bolts, flat washers and nuts provided. Double nut both bots. ASSEMBLE HOPPER (Fig. 2) 1. Assemble the sides, grant, and hack (tem A, B, and C} of the hopper and corner guards {Item H) using the 1/4" x 3/4" carriage bolts provided. Attach at all four corners and secure tightly. 2. Set the hopper frame in position on the top dresser. 3. Dachau the rear rubber skirt (D) between the frame and the hopper.
BEFORE OPERATING A DANGER Pressurized Cap Can Cause Serious Injury If improperly Opened. Never open oil cap without releasing pressure valve stem. Keep face and upper body away from cap while opening. CHECK HYDRAULIC SYSTEM 1. The hydraulic system is designed to operate on 10W30 SF-CC oil. The tank contains 2 gallons of oil. There should be 4" of oil in the tank when full. 2. Pressurize the hydraulic tank with air {20 to 40 PS).
CONTROLS A\ pacer Pressurized Cap Can Cause Serious Injury If Improperly Opened. NEVER open oil cap without releasing pressure valve stem. Keep face and upper body away from cap while opening. PRESSURE GAUGE The gauge is a pressure gauge that reads the air pressure in the tank. The recommended air pressure is between 20 40 PSI, OPERATING INSTRUCTIONS A DANGER NEVER carry passengers on the machine or towing vehicle, and keep everyone away from . the areas of operation.
LUBRICATION BEARINGS (Fig. 4} The top dresser has 5 self sealing bearings that must be lubricated with a No. 2 Lithium based grease. {IMPORTANT: Lubricate the bearings to maintain a slight leakage on the seals. Too much grease can cause overheating. Figure 4 Wheels Grease fittings weekly or every 40 operating hours. Use No. 2 Lithium based grease. 10 ADJUSTMENT LUGS (Fig. 5} Always maintain a light coat of No. 2 Lithium based grease on the threads of the four adjustment lugs.
MAINTENANCE BLEEDING HYDRAULIC SYSTEM AA DANGER Pressurized Cap Can Cause Serious Injury if Improperly Opened. Never open oif cap without releasing pressure valve tam, Keep face and upper body away from cap while opening. When any hydraulic part is replaced the system will have to be bled. 1. Push valve stem in to release all pressure from the tank. 2. Remove the air pressure cap. 3. With towing unit, pull the fop dresser up to 8 MPH. Pull the top dresser unt all Jerking” motion has stopped. 4.
MAINTENANCE BRUSH TO CONVEYOR BELT ADJUSTMENT Fig. 7) The brush is moved back and forth on its mounting slots to adjust it to the conveyor belt. The brush should be as close to the belt as possible without touching. A piece of paper can be inserted between the conveyor belt and the brush to check the adjustment. The brush must be the same height from end to end. Left Side Right Side | Figure 7 1. Loosen the nuts of the bearing on the right hand side. 2.
MAINTENANCE CONVEYOR BELT INSTALLATION/TENSION (Fig. install a new conveyor belt follow the instructions below. 1. Pull the top dresser forward until the conveyor belt seam is in the center of the hopper. 2. Loosen the nuts {A) on the spring rod to release the Figure 11). 3. Remove the lacing (seam wire} from the old conveyor belt. 4. Grab one side of the old conveyor belt and pull it free from the unit. 5. Lay the new belt on the frame and roll it around the rollers bringing the seam to the center. 8.
—— ag Return | ALTER Ste hen) Suction HYDRAULIC SCHEMATIC HYDRAULIC TANK P WHEEL MOTOR LOWER DRIVE SPROCKET MOTOR BRUSH MOTOR 1
TROUBLE SHOOTING CONDITION CAUSE CORRECTION Conveyor Belt and Brush Not Turning Bad electrical connections Blown harness fuse. Hydraulic lines installed backwards Contaminated valve Plug in the wiring shames and make sure wires are making contact. Replace fuse Standing on the left hand side {Chain Guard side} the conveyor helot should rotate clockwise and the brush sharpshooter counterclockwise. If incorrect, reverse the lines on the corresponding motors. Remove cartridge to see if blocked.
TROUBLE SHOOTING (Cont.) CONDITION CAUSE CORRECTION Tilers) Skidding {cont.) * Uneven fire pressure Check tire pressure. All tires should be 20 PSI. Conveyor Belt Not Tracking Properly + Belt pulls to one side « Belt buckles in center + Bestrides off pulley Tension is not the same from side to side. Set the spring rad at on both sides. Run, The belt will pull to the tight side. Loosen or tighten as needed. ‘Pulleys are not in fine. Remove belt lacing and realign the pulleys using straight edge or fixture.
SEASONAL STORAGE 1. Thoroughly clean the top dresser, especially inside the hopper. The hopper and conveyor belt area should be free of any remaining sand particles. 2. Apply a light coat of silicone to the lacing of the conveyor belt. Refer to Maintenance section 3. Inflate all tees to 20 PSI, top dresser to remove the weight. Or block up the 4. Drain and replace hydraulic fluid and filter. Inspect all hydraulic lines and firings. Replace if necessary. Refer to the Maintenance section. 8.
The Moro Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The Hollowing time periods from the date of purchase apply: The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary 1. Contact your Authorized TOR Distributor or Commercial Dealer {the Yellow Pages of your telephone directory is a good reference source). nN .