Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Engine
- Kohler Engine Service Manual
- 4 - Electrical System
- General Information
- Electrical Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Hour Meter
- Fuse
- Fusible Link
- Relays
- Remote Transmitter (Machines with Single Channel Controller
- Remote Transmitter (Machines with Multi Channel Controller)
- Wireless Control Module (Machines with Single Channel Controller)
- Wireless Control Module (Machines with Multi Channel Controller)
- Diode Assembly (Serial Number Below 310000000)
- Service and Repairs
- 5 - Blower Assembly
- 6 - Chassis
- 7 - Electrical Diagrams
- Electrical Schematic Model 44538 (S/N Below 310000000)
- Electrical Schematic Models 44538 and 44539 (S/N From 310000000 to 311999999) and Model 44542
- Electrical Schematic Models 44538 and 44539 (S/N Above 312000000)
- Engine Electrical Diagram (S/N Below 310000000)
- Engine Electrical Diagram (S/N Above 310000000)
- Control Module Wake Up
- Crank Circuits
- Run Circuits
- Engine Speed Increase Circuits
- Nozzle Rotation Circuits
- Wire Harness Drawing Model 44538 (S/N Below 310000000)
- Wire Harness Diagram Model 44538 (S/N Below 310000000)
- Wire Harness Drawing Models 44538 and 44539 (S/N 310000000 to 311999999) and Model 44542
- Wire Harness Diagram Models 44538 and 44539 (S/N 310000000 to 311999999) and Model 44542
- Wire Harness Drawing Models 44538 and 44539 (S/N Above 312000000)
- Wire Harness Diagram Models 44538 and 44539 (S/N Above 312000000)
ProForce Debris Blower
Page 4 -- 22
Electrical System
Battery Storage
If the machine will be stored for more than 30 days:
1. Remove the battery from the machine and charge it
fully (see Battery Service).
2. Either store battery on a shelf or on the machine.
3. Leave battery cables disconnected if the battery is
stored on the machine.
4. Store battery in a cool atmosphere to a void quick de-
terioration of t he battery charge.
5. To help prevent the battery from freezing, make sure
it is fully charged (see Battery Service).
Battery Care
1. Battery electrolyte level must be properly main-
tained. The top of the battery must be kept clean. lf the
machine is stored in a location where temperatures are
extremely high, the battery will discharge more rapidly
than if the machine is stored in a location where temper-
atures are cool.
Wear safety goggles and rubber gloves when
working with electrolyte. Charge battery in a well
ventilated place so gasses produced while
charging can dissipate. Since the gases are ex-
plosive, keep open flames and electrical sparks
away from the battery; do not smoke. Nausea
may result if the gases are inhaled. Unplug char-
ger from electrical outlet before connecting or
disconnecting charger leads to or from battery
posts.
CAUTION
IMPORTANT: Do not remove battery fill caps while
cleaning.
2. Check battery condition weekly or after every 50
hours of operation. Keep terminals and entire battery
case clean because a dirty battery will discharge slowly.
A. Clean battery by washing entire case with a solu-
tion of baking soda and water. Rinse with clear water.
B. Coat battery posts and cable connectors with
Battery Terminal Protector (Toro Part No. 107--0392)
or petroleum jelly to prevent corrosion.
3. Battery cables must be tight on terminals to provide
good electrical contact. Tighten nuts that secure battery
cables from 10 to 15 ft--lb (14 to 20 N--m).
Connecting battery cables to the wrong bat-
tery post could result in personal injury a nd/or
damage to the electrical system.
CAUTION
4. If corrosion occurs at battery terminals, disconnect
cables. Always disconnect negative (--) cable first.
Clean clamps and terminals separately. Reconnect
cables to battery with positive (+) cable first. Coat bat-
tery posts and cable connectors with Battery Terminal
Protector (Toro Part No. 107--0392) or petroleum jelly to
prevent corrosion.
5. Periodically (at least every 50 operating hours)
check battery electrolyte level. Check electrolyte level
every 30 days if machine is in storage.
6. Maintain battery cell level with distilled water. Do not
fill battery cells above the fill line.