Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Engine
- Kohler Engine Service Manual
- 4 - Electrical System
- General Information
- Electrical Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Hour Meter
- Fuse
- Fusible Link
- Relays
- Remote Transmitter (Machines with Single Channel Controller
- Remote Transmitter (Machines with Multi Channel Controller)
- Wireless Control Module (Machines with Single Channel Controller)
- Wireless Control Module (Machines with Multi Channel Controller)
- Diode Assembly (Serial Number Below 310000000)
- Service and Repairs
- 5 - Blower Assembly
- 6 - Chassis
- 7 - Electrical Diagrams
- Electrical Schematic Model 44538 (S/N Below 310000000)
- Electrical Schematic Models 44538 and 44539 (S/N From 310000000 to 311999999) and Model 44542
- Electrical Schematic Models 44538 and 44539 (S/N Above 312000000)
- Engine Electrical Diagram (S/N Below 310000000)
- Engine Electrical Diagram (S/N Above 310000000)
- Control Module Wake Up
- Crank Circuits
- Run Circuits
- Engine Speed Increase Circuits
- Nozzle Rotation Circuits
- Wire Harness Drawing Model 44538 (S/N Below 310000000)
- Wire Harness Diagram Model 44538 (S/N Below 310000000)
- Wire Harness Drawing Models 44538 and 44539 (S/N 310000000 to 311999999) and Model 44542
- Wire Harness Diagram Models 44538 and 44539 (S/N 310000000 to 311999999) and Model 44542
- Wire Harness Drawing Models 44538 and 44539 (S/N Above 312000000)
- Wire Harness Diagram Models 44538 and 44539 (S/N Above 312000000)
Rev. B
ProForce Debris Blower Page 5 -- 5 Blower Assembly
Removal (Fig. 2)
1. Position machine on a firm, level surface. Make sure
engine is stopped and remove key from the ignition
switch. Chock wheels to prevent machine from moving.
2. To prevent unexpected machine operation, discon-
nect the negative battery cable from the battery terminal
(see Battery Service in the Service and Repairs section
of Chapter 4 -- Electrical System). Position discon-
nected negative cable away from the negative battery
terminal.
3. Remove top grill to allow access to blower drive shaft
(see Guards Removal in the Service and Repairs sec-
tion of Chapter 6 -- Chassis).
4. Remove cap screws, flat washers and lock nuts that
secure drive shaft assembly to hubs on engine shaft and
blower shaft.
5. Lift drive s haft assembly from machine.
6. Disassemble drive c ouplings from drive shaft using
Figures 2 and 3 as guides. Note differences in coupling
spacer flange thickness for assembly purposes.
7. Inspect drive couplings for damage and replace if
necessary.
8. If necessary, remove hubs from engine shaft and
blower shaft:
A. Remove cap screw and flat washer that secure
hub to shaft.
NOTE: Hub has a tapered ID and will require a puller
to remove it from shaft.
B. Use appropriate puller to remove hub from shaft.
C. Remove woodruff key from shaft slot.
Installation (Fig. 2)
1. If hub was removed from engine shaft or blower
shaft, thoroughly clean tapers of shaft(s) and hub(s). Fit
woodruff k ey to shaft slot and place hub on shaft. Apply
Loctite #242 (or equivalent) to threads of cap screw
used to secure hub to shaft. Secure hub to shaft with cap
screw and flat washer.
2. Place coupling spacers into r ubber coupling.
3. Secure drive couplings to drive shaft with cap screws
and lock nuts using Figures 2 and 3 as guides.
4. Position drive shaft assembly to engine shaft and
blower shaft.
5. Secure drive shaft assembly to hubs on engine shaft
and blower shaft with cap screws, flat washers and lock
nuts.
6. Install top grill to machine (see Guards Installation in
the Service and Repairs section of Chapter 6 -- Chas-
sis).
7. Connect negative battery cable to negative battery
terminal. Tighten nut that secures battery cable from 10
to 15 ft--lb (14 to 20 N--m). Make sure that battery cover
is secured.
1. Cap screw
2. Flat washer
3. Cap screw
4. Spacer
5. Cap screw
6. Woodruff key
7. Shaft hub
8. Flat washer
9. Flange nut
10. Spacer
11. Drive coupling
12. Fan hub/coupling
Figure 3
1
2
3
4
5
6
7
8
9
10
11
12
300 to 330 in--lb
(34to37N--m)
Loctite #242
Blower
Assembly