Service Manual

ProPass 200 Page 3 -- 7 Hydraulic System
4. Thread the hose/tube swivel nut onto the fitting by
hand. While holding the hose/tub e with a wrench, use a
torque wrench to tighten the swivel nut to the recom-
mended installation torque shown in Figure 9. This tight-
ening process will require the use of an offset wrench
(e.g. crowfoot wrench). Use of an offset wrench will af-
fect torque wrench calibration due to the effective length
change of the torque wrench. Tightening torque when
using a torque wrench with an offset wrench will be lower
than the listed installation torque (see Using a Torque
Wrench with an Offset Wrench in the Torque Specifica-
tions section of Chapter 2 -- Product Records and Main-
tenance).
5. If a torque wrench is not available or if space at the
swivel nut prevents use of a torque wrench, an alternate
method of assembly is the Flats From Wrench Resist-
ance (F.F.W.R.) method (Fig. 8).
A. Using a wrench, tighten the swivel nut onto the fit-
ting until light wrench resistance is reached (approxi-
mately 30 in--lb).
B. Mark the swivel nut and fitting body. Hold the
hose/tube with a wrench to prevent it from turning.
C. Useasecondwrenchtotightenthenuttothecor-
rect Flats From Wrench Resistance (F.F.W.R.). The
markings on the nut and fitting body will verify that the
connection has been properly tightened.
Size F.F.W.R.
4 (1/4 in. nominal hose or tubing) 1/2 to 3/4
6 (3/8 in.) 1/2 to 3/4
8 (1/2 in.) 1/2 to 3/4
10 (5/8 in.) 1/2 to 3/4
12 (3/4 in.) 1/3 to 1/2
16 (1 in.) 1/3 to 1/2
Figure 8
Final
AT WRENCH RESISTANCE
Position
Mark Nut
and Fitting
Initial
Position
Extend Line
AFTER TIGHTENING
Body
Fitting Dash Size Hose/Tube Side Thread Size Installation Torque
4 9/16 -- 18 18to22ft--lb(25to29N--m)
6 11/16 -- 16 27to33ft--lb(37to44N--m)
8 13/16 -- 16 37to47ft--lb(51to63N--m)
10 1--14 60 to 74 ft--lb (82 to 100 N--m)
12 13/16--12 85to105ft--lb(116to142N--m)
16 17/16--12 110to136ft--lb(150to184N--m)
20 1 11/16 -- 12 140 to 172 ft--lb (190 to 233 N--m)
Figure 9
Hydraulic
System