Setup Instructions

Page 18
Truckster TDC Chassis
Notes before starting:
When your TDC chassis is complete the Propass Base
Model will mount using the included 7.9mm (5/16”)
hardware.
The 11HP Honda Power Pack cannot be used on your
TDC chassis.
1. Place the two suspension assemblies upright approx.
63.5mm (2 1/2”) apart with walking beam bearings
(plastic blocks) on underside of suspension tubes. Be
sure to block the tires of both suspension assemblies.
See Figure 52.
Figure 52: Block Suspension
2. Lift one of the braces to the suspension mount plates
(suspension tubes are reversible), position a jack mount at
each corner aligned to holes and insert three 12.7mm
(1/2”) bolts with 12.7mm (1/2”) flat washers on both
sides of mount. Tighten bolts finger tight. See Figure 53.
Figure 53: Jack Mount Installed
3. Repeat step 3 for the other brace.
4. Install the upper cross members with the same 12.7mm
(1/2”) bolt, washer and nylon lock nut combination. Only
install the inner two bolts finger tight at this stage. See
Figure 54.
Figure 54: Cross Members Installed
5. Loosely install the fenders using 12.7mm (1/2”) bolts,
washers and nylon locknuts through the fenders and
outside holes of the upper cross members as installed in
step 4. See Figure 55.