Form No. 3451-904 Rev A ProPass 200 Top Dresser with Twin Spinner Model No. 44701—Serial No. 411700000 and Up Model No. 44751—Serial No. 411700000 and Up Register at www.Toro.com.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Singapore Electromagnetic Compatibility Certification Electromagnetic Compatibility Domestic: This device complies with FCC Rules Part 15.
Contents Important: With your mobile device, you can scan the QR code (if equipped) on the serial number plate to access warranty, parts, and other product information. Safety ....................................................................... 4 General Safety ................................................... 4 Safety and Instructional Decals .......................... 4 Setup ........................................................................ 8 1 Setting Up the Machine Base Model..............
Safety Raising and Lowering the Rear Access Door .............................................................. 39 Maintaining the Conveyor Belt System.............. 40 Washing the Machine ....................................... 41 Storage ................................................................... 42 Troubleshooting ...................................................... 43 Checking Fault Codes ...................................... 43 Handheld Remote Messages ...........................
decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal119-0217 119-0217 1. Warning—shut off the engine; stay away from moving parts; keep all guards and shields in place. decal119-6808 119-6808 1. Tailgate height indicator decal119-6820 119-6820 1. Spinner speed adjustment decal119-6818 119-6818 1. Tailgate adjustment decal119-6855 119-6855 1. Spinner speed decal119-6854 119-6854 1. Floor speed decal119-6856 119-6856 1. Floor speed decal119-6853 119-6853 1.
decal119-6804 119-6804 1. Thrown object hazard—keep bystanders away from the machine. decal119-6817 119-6817 1. Fine tuning spinners decal119-6805 119-6805 1. Cutting/dismemberment hazard, impeller—stay away from moving parts, keep all guards and shields in place. decal119-6816 119-6816 1. Slide adjustment decal119-6810 119-6810 1. Read the Operator's Manual. 2. Requires 2 people to lift decal119-6815 119-6815 1. Floor speed adjustment 2. Spinner speed adjustment decal119-6814 119-6814 3.
decal119-6806 119-6806 1. Warning—read the Operator's Manual. 4. Warning—shut off the engine, remove the key, and read the Operator's Manual before performing maintenance. 2. Warning—all operators should be trained before operating the machine. 3. Thrown object hazard—keep bystanders away. 5. Warning—do not carry passengers. 6. Warning—stay away from moving parts; keep all guards and shields in place. decal119-6819 119-6819 1. Spinner speed percentage 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 8 Use Qty. No parts required – Power harness Socket bracket Socket bracket, heavy Carriage screw Flange nut Screw Flange nut Hopper extension (front) Hopper extension (rear) Bolt Flange nut Bolt (5/16 x 1 inch) Flange nut (5/16 inch) 1 1 1 2 2 2 2 1 1 9 9 6 6 Intermediate wire harness 1 Connect the intermediate wire harness.
1 Setting Up the Machine Base Model No Parts Required Procedure 1. 2. Remove the base model machine from the shipping crate. g013204 Figure 4 At the rear of the twin spinner, remove the bolt and nut attaching the machine lifting device shipping bracket to the twin spinner (Figure 3). 1. Shipping bracket 4. Lift the twin spinner out of the hopper using the twin spinner outer grab handles and place the twin spinner unit on the ground (Figure 5). Note: This step requires 2 people.
g013207 Figure 6 g013261 1. Packing studs and foam Figure 7 1. Socket bracket 2 2. Route and secure the electrical wiring from the battery to the electrical plug bracket (Figure 8). Installing the Power Harness Parts needed for this procedure: 1 Power harness 1 Socket bracket 1 Socket bracket, heavy 2 Carriage screw 2 Flange nut 2 Screw 1. White wire (brass) 3. No wire (brass) 2 Flange nut 2. No wire silver (silver) 4.
3 Installing the Hopper Extension Kit Parts needed for this procedure: 1 Hopper extension (front) 1 Hopper extension (rear) 9 Bolt 9 Flange nut g237533 Figure 11 Hopper extension kit installed Procedure 1. Remove the hopper extensions from the box and identify the front and the rear (Figure 9 and Figure 10). 4 Mounting the Hopper to the Tow Chassis Tow Chassis Configuration Only g013263 Figure 9 1.
5 Connecting the Intermediate Wire Harness Parts needed for this procedure: 1 Intermediate wire harness Procedure g013209 Plug the intermediate wire harness into the power harness connector on the machine (Figure 14 or Figure 15). Figure 12 1. Lifting bracket 2. Using a lifting mechanism, position the hopper over the tow chassis. 3. Line up the 6 mounting holes (3 per side) and install the bolts (5/16 x 1 inch) and flange nuts (5/16 inch). g237534 Figure 14 Model 44751 1. Power harness 2.
6 7 Connecting the On/Off Pendant Assembling the Handheld Remote Model 44701 Model 44751 Parts needed for this procedure: Parts needed for this procedure: 1 On/off pendant Procedure Plug the on/off pendant connector into the connector on the machine (Figure 16). 1 Handheld remote 4 AA batteries 1 Magnetic bracket 6 Screws, small Procedure 1. 2. Remove the rubber bands securing the remote halves together, and remove the back cover.
4. Secure the cover with 6 screws (Figure 17) and torque them to 1.5 to 1.7 N∙m (13 to 15 in-lb). 5. Assemble the handheld remote into the magnetic remote bracket, slide the bracket halves together, and tighten the bolt in the magnet (Figure 18). g030466 Figure 19 Workman Heavy Duty Vehicle Shown 1. Handheld remote g028874 Figure 18 1. Handheld remote 3. Bolt in the magnet 2.
On/Off Pendant Product Overview Model 44701 Controls Use the 2 switches on the On/Off pendant to run the conveyor belt or the option (Figure 22). Keep the On/Off pendant within reach of the operator. Flow Control Valve for Floor Model 44701 A hydraulic flow control valve controls the speed of the conveyor belt. The highest speed setting is 10 and is typical for most applications found on the color-coded operation system decals. Use lower settings for very light applications. g013346 Figure 22 1.
Diagnostic LED Function Handheld Remote After pulling up the E-STOP button, the diagnostic LED (Figure 24) illuminates and remains lit for 5 seconds, turns off for 5 seconds, and then begins flashing at 3 Hz (3 flashes a second) until you turn the handheld remote on. If the light turns on for 5 seconds and then starts blinking at 10 Hz (with or without a 5 second pause), a machine fault exists; refer to Checking Fault Codes (page 43).
Specifications Weights Base Model 248 kg (546 lb) Twin Spinner 68 kg (150 lb) Radio (Model 44751) Frequency 2.4 GHz Max Output Power 19.59 dBm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.
Operation Daily Checks Before Operation At the start of each day, complete these safety checks before operating the machine. Report any safety problems to your supervisor. See the Safety Instructions in this manual for details.
Connecting the Machine to a Tow Vehicle WARNING Standing between the machine and the tow vehicle during coupling could result in serious injury. Do not stand between the machine and the tow vehicle during coupling. 1. Adjust the hitch height by turning the jack stand handle(s) to keep the machine level. 2. Connect the clevis-style hitch of the machine to the tow vehicle using an 18 mm (3/4 inch) diameter safety approved hitch pin and safety clip (not supplied).
Preparing for Operation The machine features a unique color-coded operation system that takes the guesswork out of setting up your machine. Simply choose the spread, identify the color, and then adjust each setting to match that color to get a perfect spread every time. Main Operation Decal decal119-6814 Figure 26 1. Light spread spinner adjustment settings 2. Heavy spread spinner adjustment settings Choosing the Spread 3.
increase or decrease the amount of material with the tailgate as long as you stay within the corresponding color section. g013718 Figure 30 If you want a light dusting, the blue area indicates that your tailgate, floor speed, spinner speed, and base slide adjustment should all be in their blue positions (Figure 30). LIGHT Approximate Width: 9.
g013710 Figure 37 g013707 Note: The colors on the decal shown in Figure 37 Figure 34 correspond to the colors in the main operation decal (Figure 26). Wireless Control (Model 44751): Set according to the percentage indicated in the colored section of the decal and on the chart on the back of the wireless controller (Figure 35).
water hazards, ramps, unfamiliar areas, or other hazards. – Reduce the speed of a loaded machine when negotiating terrain undulations to avoid causing the machine to become unstable. – Watch for holes or other hidden hazards. – Use caution when operating on a steep slope. Travel straight up and down slopes. Reduce speed when making sharp turns or when turning on hillsides. Avoid turning on hillsides whenever possible.
• The operator must review the slope instructions – Carefully monitor the height and weight of the load. Higher and heavier loads can increase the risk of tipping. listed below for operating the machine on slopes. Consider the operating conditions on that day to determine whether to use the machine at the site. Changes in the terrain can result in a change in slope operation for the machine. – Distribute the load evenly, from front to back and side to side.
Operating the Machine Controlling Machine Power 1. Turning the Machine Power Off or On Fill the machine hopper with the material to be spread. 2. Ensure that the twin spinner option is installed. Model 44701 3. Adjust the gate height to the preferred setting. 4. Adjust both flow control valves to the preferred setting. Set the belt and option speeds to the preferred setting (typically, the belt speed should be: Wireless—100%, Standard Hydraulics—#10). 5.
Operating the Hydraulic Controls and Options Wireless Controller Safety Model 44751 The wireless controller activates rapidly rotating parts and pinch hazards. Ensure that the ProPass is in your line of sight when operating, adjusting, or programming the wireless controller. Model 44751 To ensure that the activation of the spinners and the floor is intentional, you must press the start buttons twice: once to select and once to engage.
Button Functions Button Turning On the Handheld Remote ON/OFF Powers the handheld remote on or off. Press the ON/OFF button on the remote and wait for the it to find the base. Ensure that there are no buttons being pressed on the handheld remote while it is performing the startup routine. ALL START Understanding the Remote Status LED Name Function Provides functional control on both the floor and option including on/off and displaying the speed.
Manual Override Using the Handheld Remote If the handheld remote is missing, damaged, or fails, you can still operate the machine to complete tasks or continue a spreading job. Model 44751 Liquid Crystal Display (LCD) The override access is on the driver side of the hydraulic system (Figure 42). The 2-line, 8 character-per-line LCD (liquid crystal display) shows status and activity as you press the buttons of the handheld remote. It features user adjustable backlighting and contrast.
Checking the Battery Life, Operating Frequency, Base and Remote ID Display Hold down the ALL STOP and OPTION STOP buttons simultaneously to display multiple points of information. + As you hold the buttons down, the display cycles approximately every 2 seconds displaying first the battery life expectancy in percent remaining or current battery voltage, the operating frequency (channel) on which the units communicate, then the handheld remote ID number, and finally the associated BASE Unit ID.
5. Install the batteries into the terminal cradle observing proper polarity. The cradle is embossed with polarity markings for each terminal (Figure 45). Important: If the display shows ASSOC EXIT, the Note: If you install the batteries incorrectly, the Note: View the handheld remote and base unit link 7. association failed. by holding down the ALL STOP and OPTION STOP buttons at the same time. The display cycles and indicates the selected channel and the ID of the Base Unit.
hydraulics , the option starts). Press OPTION START a third time to store the current value in memory. again, storing the change. The next time you use the remote, the setting reverts to the previously stored value. Note: Changes to the option settings while the Note: A 10-second timer starts when you press option is running are immediately effective, but they are temporary unless you store the new setting by pressing OPTION START again after changing the setting.
Setting and Operating the Floor and Option Together or • Adjust the option speed setting using the using the INCREASE OPTION SPEED button or the DECREASE OPTION SPEED button. Upon initially pressing the ALL START button (when the option is not running), the remote display shows the floor and option stored settings and an S is displayed after FLR and OPT (in other words, FLRS and OPTS), indicating that the handheld remote is in a set-only mode.
of both floor and option settings is displayed; if you then press the ALL START button, the current operating values are replaced by the preset values. If you do not press the ALL-START button within 10 seconds, the system reverts to the previously stored values. 2. Important: Do not put large or heavy objects into the hopper. Material that is larger than the rear gate opening may damage the belt and rear gate assembly. Also ensure that the load has a uniform texture.
• On tow-behind chassis, turn the jack stand CAUTION 90 degrees (clockwise) to the down position to support the machine Using the machine in an unsafe manner could result in serious injury or death. • On Truckster direct connect chassis, move the jack stands to the front of the machine and turn them 90 degrees until the bottom of both jack stands points to the ground. Be aware of your surroundings when turning or backing up. Ensure that the area is clear and keep all bystanders away. Proceed slowly.
3. Disconnect the machine hydraulic lines from the work vehicle. 4. With the work vehicle in neutral gear, engage the parking brake and start the engine. 5. Using the vehicle lift cylinder, raise the front of the machine high enough to install the front storage stand legs. 6. Shut off the engine. WARNING Working on the machine while it is on the storage stand could result in serious injury or death. Do not climb under or perform work on the machine while it is on the storage stand. g013337 7.
Transporting the Machine Important: Before loading the machine on to or off from the trailer, remove the twin spinner assembly to avoid damaging it. • Use care when loading or unloading the machine into a trailer or a truck. • Use full-width ramps for loading the machine into a trailer or a truck. Refer to Operator’s Manual for your tow chassis and tow vehicle the tie-down locations of the machine.
Maintenance • Use an all-purpose automotive grease. • Lubricate all bearings, bushings, and chains. Note: Download a free copy of the electrical or Several grease fittings are located on the machine (Figure 51 and Figure 52). hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Working on the machine before disconnecting all power sources could result in serious personal injury or death. 1. Clean the grease fittings. 2.
• Use cardboard or paper to find hydraulic leaks. • Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system. Hydraulic Specification The machine is shipped from the factory filled with high-quality hydraulic fluid. Check the level of hydraulic fluid before the machine is first started and daily thereafter. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums.
Raising and Lowering the Rear Access Door Checking the Hydraulic System Service Interval: Before each use or daily WARNING • Check the hydraulic system for fluid leaks. If you The machine is equipped with a safety shutoff switch at the top right corner of the rear access door; if the door is lowered the machine should not operate. find a leak, tighten the fitting, or replace or repair the damaged part. • Check the hydraulic hoses for wear or visible damage.
Maintaining the Conveyor Belt System Checking the Belt seal and Rear Gate Seal Service Interval: Before each use or daily • Check all rubber seals for wear or damage. Replace or repair the seals if any leakage occurs. • Check and adjust the conveyor belt cleaning scraper. Ensure that the scraper is in full contact with the belt across its length. g013351 Figure 55 1. Locking nut Checking the Conveyor Belt and Rollers 5. Turn the conveyor belt on and check if the belt is slipping. 6.
Washing the Machine 9. Salts, road tar, tree sap, fertilizers, or chemicals may damage the painted finish of the machine. Wash off these deposits as soon as possible with detergent and water. Additional cleaners or solvents may be needed, but ensure that they are safe for painted surfaces. If you have a tow-behind or Truckster direct connect chassis, use the jack stand on the chassis. 10. Fully open the rear gate and spray water inside the hopper assembly and the rear gate area.
Storage Before storing the machine for the season, do the following: 1. Park the machine on a level surface; engage the parking brake; shut off the engine; remove the key; and wait for all movement to stop before leaving the machine. 2. Thoroughly clean the machine. Remove parts if necessary. 3. Remove the handheld remote. 4. Ensure that the emergency stop button is pushed. 5. Check all fasteners and tighten, if necessary. 6. Grease all fittings and pivot points. Wipe off any excess lubricant.
Troubleshooting Checking Fault Codes Model 44751 If the Diagnostic LED indicates that there is a system fault, check the fault codes to determine what is wrong with the machine; refer to Diagnostic LED Function (page 16). Fault Code Table Code LED Flash Pattern Behavior Details Machine Specific Faults 11 Blink once, pause, blink once, long pause, then repeat Lost communication with BASE. The connector is not plugged in; locate and plug in the loose or disconnected harness connector.
4. 5. Pull the E-STOP up to turn on the power. Count the number of flashes to determine the fault code, then use the fault code table to determine the source of the fault. Note: If there are multiple faults, both faults flash, then a long pause, then the flash sequences repeats. Resetting the Fault Code After solving the problem, reset the fault codes by disconnecting and reconnecting diagnostic connectors. The diagnostic light flashes continuously at 1 Hz (1 flash per second).
Message Table (cont'd.) Displayed Message Description FLRS XX% OPTS XX% Display of the stored regular floor speed and option speed with 0% command to the output; allows the operator to decide to use the current setting or change it. FLR OFF OPT OFF Displays the status of the floor and option when they are shut off. SERVICE ACTIVE The service tool is active. SERVICE NO APP Service has no valid application to run.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
