Setup Instructions

Page 19
Figure 55: Install Fenders
6. Tighten all bolts on the chassis. Start with the bolts on the
suspension tubes and move upwards. Torque all 12.7mm
(1/2”) bolts to 13.8kg-m (100 ft-lbs).
7. Install the fender brackets with two 9.5mm (3/8”) bolts
with flat washers and nylon lock nuts. See Figure 56.
Figure 56: Fender Supports
8. Install the TDC side rails using the 9.5mm (3/8”)
hardware finger tight. Ensure flat face of rail is
facing inward. See Figure 57.
Figure 57: Side Rails Installed
9. Install the hitch assembly with 12.7mm (1/2”) bolts,
washers and nylon lock nuts. An assistant may be
required as the hitch is heavy. See Figure 58.
Figure 58: Complete Chassis
10. Tighten the side rail and hitch bolts. Torque 9.5mm
(3/8”) bolts to 6.5 kg-m (45 ft-lbs) and 12.7mm
(1/2”) bolts to 13.8 kg-m (100 ft-lbs).