Form No. 3443-302 Rev A Hydraulic Power Pack ProPass 200 Top Dresser with Tow-Type Chassis Model No. 44713—Serial No. 407600000 and Up Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Description Use Qty.
Important: This kit can only be applied to a ProPass that is equipped as a tow-behind machine. Preparing the Machine CAUTION Installing the kit before disconnecting all external hydraulic and electrical sources may expose you to electric shock and/or pressurized hydraulic fluid, causing serious injury or death. Before installing the power pack, disconnect all external hydraulic and electrical power sources. 1.
Mounting the Engine 1. Ensure that the hitch tube is clean and free from dirt or debris. 2. Unpack the engine assembly. 3. Loosen, but do not remove, the 2 bolts and nuts securing the engine mount brackets to the engine mounting plate (Figure 3). 6. Charge the battery; refer to Charging the Battery (page 11). 7. Have someone help you to position the engine assembly onto the hitch tube.
8. Insert the 2 bolts (1/2 x 5 inches) through the engine mount bracket holes, ensuring that a flat washer is fitted against each outer face of the engine mount bracket, and ensuring that the bolts pass beneath the bottom of the hitch tube. Hand tighten the 2 nuts (1/2 inch) as shown in Figure 7. 15. On the left side, install a battery bolt through the washer, battery mount strap, engine mount plate, battery tray, battery bolt spacer, and hold down. Loosely install a flange nut (Figure 8). 16.
Installing the Hydraulic System 1. 5. Unpack the hose guide, hydraulic return hose (hose #3), hydraulic suction hose (hose #4), 4 bolts (1/4 x 3/4 inch) and 4 locknuts (1/4 inch). Note: Remove the hose secured to the hose guide, hydraulic return hose and hydraulic suction hose for shipping. 2. The hose guide should sit on top of the tab from the vertical leg of the battery tray (Figure 10).
9. Connect hydraulic hose #4 to the suction side of the hydraulic pump (Figure 12). 11. Identify the pressure and return connections on the machine base model. Refer to Figure 14 for the SH versions and Figure 15 for the EH versions. g013908 Figure 12 g014215 1. Hydraulic pump 10. 2. Hydraulic hose #4 Figure 14 SH version shown On the SH version (Model 44701) remove the fasteners securing the cover to the front of the machine and set the cover aside (Figure 13). 1. Pressure 2.
12. Completing the Installation If pressure and return hoses were previously installed at the locations shown in Figure 14 and Figure 15, remove them. Note: Ensure that the hoses do not contact 1. Refit the Twin Spinner assembly. 2. Connect the black cable and the black pre-routed cable to the battery negative terminal and the white cable and the red pre-routed cable to the battery positive terminal. 3.
4. Operation Fill the engine with approximately 1 L (34 fl oz) of the proper viscosity oil before starting; refer to Servicing the Engine Oil (page 9). CAUTION Important: The engine is shipped from the 5. 6. factory without oil; attempting to start the machine before you fill it with oil will cause engine damage. Ensure that all control systems are turned off when working on the power pack. Check the level of oil before the engine is first started; refer to Servicing the Engine Oil (page 9).
8. Fuel Safety Install the oil filler cap/dipstick and wipe up any spilled oil. • Use extreme care in handling fuel. It is flammable Important: Ensure that the engine oil is at the and its vapors are explosive. proper level. If the engine oil level is not correct, the engine will crank but will not start. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only an approved fuel container.
Charging the Battery WARNING Charging the battery produces gasses that can explode. 4. When the battery is charged, disconnect the charger from the electrical outlet and battery posts. 5. Place the battery on the battery tray. 6. Connect the positive battery cable (red) to the positive (+) battery terminal with the previously removed carriage bolt and nut; slide the rubber boot over the positive terminal to prevent a possible short from occurring. 7.
1. Check that the battery-cable clamps are secure and tighten any loose battery-cable clamps hardware. 2. Check the battery-cable clamps and battery terminals for corrosion; If the terminals are corroded, do the following: A. Remove the carriage bolt and nut that secure the negative battery cable (black) to the negative (–) terminal and disconnect the negative cable. B.
Declaration of Incorporation The Toro Company, 8111 Lyndale Avenue South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 44713 Serial No.
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Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).