FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially alt the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS LUBRICATION RECONSTRUCTION DECALS .. MAINTENANCE A SPECIFICATIONS .. 6 TROUBLESHOOTING .12 SET UP INSTRUCTIONS . 7 STORAGE .. 13 BEFORE OPERATING .8 IDENTIFICATION AND ORDERING . .. 13 CONTROLS MAINTENANCE CHART A-15 OPERATING INSTRUCTIONS 2 PROPRIETORSHIP Back Cover SAFETY INSTRUCTIONS The safety alert symbol means CAUTION, WARNING or DANGER “personal safety instruction”. Read and understand the instruction because it has to do with safety.
SAFETY INSTRUCTIONS (Continued) 12. If the reel strikes a solid object or vibrates abnormally, stop immediately, turn tractor engine off, wait for all motion to stop and inspect for damage. A damaged ree! must be repaired or replaced before operation is continued. 13. Traverse slopes carefully. Do not start or stop suddenly when traveling uphill or downhill. 14. Operator must be skilled and trained in how to drive on hill sides.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. If any become damaged or illegible, replace them. Decal part numbers arg listed below and in your Parts Catalan. Order replacements from your Authorized Toto Distributor. P A DANGER PTO GUARD ; T (Part No. 01-506-0130) e TOP OF CLEAN OUT DOOR (Part No. 01-506-0390) i ’ ALIGNED WITH HEIGHT ADJ. POINTER {Part No.
SPECIFICATIONS Dimensions: Height: 36" Width: 88" Length: 42" Processing Swath: 60" Pickup Fingers: Abrasive resistant, high modulus rubber, 70 per unit Processing Blades: Stationary for safety; blue spring steal, per unit Tires: Swivel Castors, 4.
SET UP INSTRUCTIONS ATTACHING PULVERIZE TO TRACTOR (Fig. 1) IMPORTANT: The maximum PTO speed is 540 RPM. Do not operate aftertaste speed because the reels, belts and gear box may be damaged. 1. Connect the PTO half (1 3/8" splines slip clutch) to the tractor. When new, the spring lock lever on the end of the PTO is hard to operate. Apply grease and work the lever until it snaps in and out freely. In the correct position the lever will spring back out and lock the two shafts together.
BEFORE OPERATING CHECK GEAR BOX OIL 1. Remove the side plug. 2. Fill with a good quality 80/90 oil until it begins to esp out the side pint. 3. it is too full, drain out oit until it will no longer flow out that port. 4. Install plug. CHECK TIRE PRESSURE Maintain the tire pressure at 30 PSI. CHECK BLADE BOLTS AND OTHER FASTENERS Check blade boils for tightness. Also, check all bolts and fasteners for tightness. CONTROLS REEL HEIGHT (Fig. 2} The jack raises and lowers the finger reel.
OPERATING INSTRUCTIONS IMPORTANT: The maximum PTO speed Is 540 RPM. Do not operate at a faster speed because the fan, sprockets and PTO will be damaged. SET REEL HEIGHT 1. Transport the pulverize to the area to be worked. 2. Completely lower the unit. Adjust the screw jack s0 the fingers just touch the top of the turf. 3. Start tractor engine and run at a low RPM. Slowly engage the PTO. 2. While moving slowly forward run tractor engine to 1100 RPM. Increase to 3/4 or full throttle. 5.
LUBRICATION BEARINGS (Fig. 3) The pulverize has three bearings that must be lubricated with a No. 2 Lithium based grease. IMPORTANT Lubricate the bearings to malignant a slight leakage on the seals. Too much grease can cause overheating. WHEELS (Flg. 3) Under normal conditions, grease the wheels every 50 hours of use. Use No. 2 Lithium based grease. GEARBOX (Fig. 3) Check the oil level in the gearbox Avery 40 hours. Fill when needed. Remove the side plug.
MAINTENANCE REEL HEIGHT AND LEVELING (Fig. 4) IMPORTANT: Broken or missing fingers cause the reel to vibrate and prematurely wear. Replace all broken or missing fingers. 1. To pulverize properly the finger reel needs to be level horizontally across. !f not, it can be leveled with the spacers on the wheel yoke. All the original spacers have fo remain on the unit but can be rearranged for leveling purposes.
TROUBLESHOOTING CONDITION CAUSE CORRECTION EXCESSIVE VIBRATION Check for missing fingers. Check bearings on the reef shaft. {f they are excessively hot, they probably are damaged. Check PTO shaft for straightness. Check ends ot PTO, they may be damaged. Debris wrapped around reel. Reels could be bent or out of balance, . . Replace missing or broken ringers. Replace bearings. Replace PTQ or any damaged pasts. Remove any debris off the reel and grate. Replace the reel. UNIT NOT BREAKING UP PLUGS .
STORAGE 1. Thoroughly clean the grate, finger bar and blades. 2. Inflate tires to 30 PSL 3. Replace any broken or damaged fingers. 4. Hack the condition of the blades. They can be rotated 180 degrees for longer fife. Check tightness of blade bolts. Tighten any loose hardware. §. Lubricate all grease fittings. Wipe off any excess lubricant. 8. Tighten all fasteners. 7. Inspect the condition and tension of the belt. Repair as needed. 8. Check the gearbox oil. {See Lubrication; Gearbox).
The Tagore Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises 1o repair your TOR Produces if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products . . .. The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25°. F you fail your TOR product is selective and wish 1o rely on The Tore Promise, the following procedure is recommends: 1.