Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- NOTES:
- Preface
- Table of Contents
- Chapter 1 : Safety
- Chapter 2 : Specifications and Maintenance
- Chapter 3 : Troubleshooting
- Chapter 4 : Engine
- Chapter 5 : Hydraulic System
- General Information
- Hydraulic Schematic (GreensPro 1260)
- Hydraulic Flow Diagrams
- Testing the Hydraulic System
- Adjustments
- Service and Repairs
- General Precautions for Removing and Installing the Hydraulic System Components
- Checking the Hydraulic Lines and Hoses
- Flushing the Hydraulic System
- Filtering the Closed-Loop Traction Circuit (GreensPro 1260)
- Priming the Hydraulic Pump
- Charging the Hydraulic System
- Hydraulic Tanks
- Transmission (GreensPro 1240)
- Servicing the Transmission (GreensPro 1240)
- Hydraulic Pump (GreensPro 1260)
- Servicing the Hydraulic Pump (GreensPro 1260)
- Hydraulic Motor (GreensPro 1260)
- Servicing the Hydraulic Motor (GreensPro 1260)
- Chapter 6 : Electrical System
- General Information
- Electrical Schematics and Wire Harness Drawings/Diagrams
- Electrical Drawing Designations
- Electrical Schematic – GreensPro 1240 (s/n 315000000 up)
- Electrical Schematic – GreensPro 1260
- GreensPro 1240 (s/n 315000000 up) Wire Harness Drawing – Main
- GreensPro 1240 (s/n 315000000 up) Wire Harness Diagram – Main
- GreensPro 1260 Wire Harness Drawing – Main (s/n below 407900000)
- GreensPro 1260 Wire Harness Diagram – Main (s/n below 407900000)
- GreensPro 1260 Wire Harness Drawing – Main (s/n 407900000 to 409400000)
- GreensPro 1260 Wire Harness Diagram – Main (s/n 407900000 to 409400000)
- GreensPro 1260 Wire Harness Drawing – Main (s/n above 409400000)
- GreensPro 1260 Wire Harness Diagram – Main (s/n above 409400000)
- GreensPro 1240 Wire Harness – AC Hour Meter (Standard)
- GreensPro 1240 Wire Harness – AC Lights Kit (Optional)
- GreensPro Wire Harness – Wireless Hour Meter Kit (Optional)
- Electrical System Quick Checks
- Testing the Electrical Components
- Chapter 7 : Chassis
- General Information
- Adjustments
- Service and Repairs
- Drive Chain Idler Arm (GreensPro 1240)
- Motion Control Linkages
- Drive Roller (GreensPro 1240)
- Servicing the Drive Roller (GreensPro 1240)
- Drive Roller (GreensPro 1260)
- Servicing the Drive Roller (GreensPro 1260)
- Parking Brake (machine serial number above 315000000)
- Steering Wheel
- Steering Column
- Steering Linkage
- Steering Rollers
- Steering Heads
- Servicing the Steering Head (GreensPro 1240)
- Servicing the Steering Head (GreensPro 1260)
- Transport Wheels and Hubs
- Transport Frame
- Tow Bar
- Transmission Cover
RemovingtheEngine(continued)
7.Removetheenginefromthechassis.
8.Ifnecessary,removetherubberdrivecouplingandenginedrivecollar.
InstallingtheEngine
RefertoFigure7orFigure8forthisprocedure.
1.Ifpreviouslyremoved,applyathincoatofanti-seizelubricanttotheengine
outputshaftandinstalltheenginedrivecollarandrubberdrivecouplingto
theengine.Tightenthenutsto23to29N∙m(17to21ft−lb).
2.Placetheengineinpositiononthechassis.
3.Securethetransmissiondrivecollartotherubberdrivecoupling.Tightenthe
fastenersngertight.
IMPORTANT
Topreventdrivecouplingdamage,ensurethatnodistortionof
couplingexistsaftersecuringtheengineandtransmission/hydraulic
pumpcollarstothecoupling.Ifcouplingdistortionisevident,
loosentheengineand/ortransmission/hydraulicpumpandposition
theengineand/ortransmission/hydraulicpumponframesothatthe
couplingisnotdistorted.
4.Securetheenginetothechassis.
5.Ensurethattheengine,rubberdrivecoupling,andtransmission/hydraulic
pumparealignedwitheachother.Tightentheenginemountingfasteners:
•GreensPro1240=23to29N∙m(17to21ft−lb)
•GreensPro1260
•fastenersthroughengineplateonly=23to29N∙m(17to21ft−lb)
•fastenersthroughisomounts=20to26N∙m(15to19ft−lb)
6.Tightentherubberdrivecouplinglocknutsfrom23to29N∙m(17to21ft−lb).
7.Connectthewireharnesstotheengineasrecordedduringdisassembly:
A.Groundwireringterminaltotheblowerhousing.
B.Twoconnectorstolightingcoil.
C.Twoconnectorstomagnetoignition.
8.OnGreensPro1240machines,securethehydraulicuidtanktothechassis.
9.Installtheexhaustguardifequipped.
10.Lowerandsecuretheoperatorseat.
11.Installandsecurethetransmissioncovertothemachine;referto
TransmissionCover(page7–58).
Engine:ServiceandRepairs
Page4–8
GreensPro
™
1240/1260
14211SLRevB