Service Manual

SERVICE INSTRUCTIONS
3.11
REPLACE MOTOR
(fig. 3.1
la,
3.1 1b)
When replacing the motor
it
is
necessary
to remove the automatic line feed assembly.
Refer to section
1
for head disassembly.
To
remove the wire connectors, use wire
cutters and nip the connector in the center
of the factory crimp; pull the wires out.
Remove the roll pin by rigidly supporting
the armature shaft (to prevent bending)
and driving the roll pin out.
Figure 3.1
la
Figure 3.1 1 b
3.2
SPIN MOTOR
BY
HAND
Spin the motor with your hand and notice
the feel of the armature;
it
should turn
freely. Visually check for excessive com-
mutator wear, armature end-play and bear-
ing to shaft
fit.
A binding or scraping sound
when the motor
is
turned could be evidence
of
a
bad bearing or
a
deformed drum.
3.21
CHECK DRUM
(fig. 3.21)
A deformed drum means that plastic de-
formation has occurred to the drum
at
the
motor shaft. The drum may have slipped
up the motor shaft. A
tell-tale
sign would
be the spool not located inside the drum
correctly. A deformed drum must be
replaced.
3.22
-
3.23
Deformed
Correct
Figure 3.21
REPLACE DRUM
(fig. 3.22)
SERIAL NOS.
800001 -899999.
A retaining ring
is
used to secure the drum.
After removing the spool, driver, core and
spring
as
described in section 1, pry out
the ring and slide the spool off the shaft.
Install with 1979 parts.
Figure 3.22
SERIAL NOS.
900101 and
UP.
After removing the spool, driver, core and
spring, the drum will slide off the motor
shaft. Install the new drum and reassemble.
BAD BEARING
-
REPLACE MOTOR
OR
TRIMMER
(fig.
3.23)
To pin-point
a
defective motor bearing,
inspect for
a
burned or charred shaft at
the bearing. Carefully watch the bearing;
it
should not spin in
its
casing. Lubricate
the bearing while turning the motor;
a
drop or two of 30 wt. oil may be
all
that
is
needed to free-up the motor.
If
the
bearing
is
at
fault, replace the motor
as
per
section 2.1
1
or, replace the trimmer if
in warranty.
Figure 3.23
16