FOOTE 3 & 6-SPEED TRANSMISSION REPAIR MANUAL, FICHE WH 5 BLUE Table of Contents – Page 1 of 2 FOREWORD SPECIFICATIONS 3-SPEED - DESCRIPTION: LUBRICATION: TOLERANCES: TORQUE VALUE: 6-SPEED DESCRIPTION: LUBRICATION: TOLERANCES: TORQUE VALUES: TROUBLESHOOTING GUIDE SHIFTING DIFFICULT NOISY JUMPS OUT OF GEAR OR GEAR DOES NOT ENGAGE COMPLETELY BRAKE NOT EFFECTIVE (6-SPEED) 3-SPEED TRANSMISSION INTERLOCK SWITCH - DISASSEMBLY REASSEMBLY OVERHAUL - DISASSEMBLY SHIFT FORKS OUTPUT SHAFT DRIVE SHAFT INPUT SHAFT (BEVEL
FOOTE 3 & 6-SPEED TRANSMISSION REPAIR MANUAL, FICHE WH 5 BLUE Table of Contents – Page 2 of 2 6-SPEED TRANSMISSION DISASSEMBLY BRAKE AND SHIFT LEVER DRIVE SHAFT INTERMEDIATE SHAFT DIFFERENTIAL & AXLES REVERSE IDLER & SHIFT FORKS HI-LO SHIFT & INPUT SHAFT CLEANING AND INSPECTION REASSEMBLY INPUT SHAFT HI-LO SHIFT SHIFT FORKS REVERSE IDLER INTERMEDIATE SHAFT DIFFERENTIAL & AXLES DRIVE SHAFT LUBRICATION BRAKE SHIFT LEVER INPUT SHAFT END PLAY PARTS LIST -- 6-SPEED TRANSMISSION WHEEL HORSE 107972/108282 6-SPEED
FOOTE TRANSMISSION REPAIR MANUAL WHEEL HORSE Price $2.50 Printed in U.S.A. 0979 PART NO. 803743R2 .
FOREWORD This service andrepairmanual hasbeencompiledtoprovide authorized Wheel Horse service personnel with the proper procedures and techniques for servicing Foote mechanical transmissions as used i n Wheel Horse equipment. The following index lists all areas covered. It is advisable to read all of the sections first to gain a proper understanding of the mechanical transmission. The transmission is a sophisticated piece of machinery. Maintain strict cleanliness control a small amount the components.
SPECIFICATIONS TROUBLESHOOTING GUIDE 3-SPEED TRANSMISSION INTERLOCKSWITCH Disassembly Reassembly 1-9 1-2 1 1-2 2-4 3 3 3 4 4 4-7 5 5 5-6 6-7 OVERHAUL DISASSEMBLY Shift Forks Output Shaft Drive Shaft Input Shaft Cleaning and Inspection OVERHAUL REASSEMBLY Input Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-SPEED 6-SPEED DESCRIPTION: DESCRIPTION: Foote Model 2010-55 or 2010-65 SlidingGear Transmission; three speeds, with reverse Foote Model 4000-5 SlidingGearTransmission;six speeds, with reverse LUBRICATION: LUBRICATION: 12 oz (350 gm), Shell Darina "0" Main Case grease* Interlock switch cavity, nylon seat for shift lever light coating,Lubriplate DS-ES switchlubricant. Bevel Gear/Pinion backlash Drive shaft end play 0-.015 in. (.4 mm) 0-.015 in. (.4 mm) 0-.012 in. (.
3-SPEED TRANSMISSION INTERLOCK SWITCH DISASSEMBLY The main components of the neutral interlock switch are contained under the nylon cover that retainsthe shift stick at the top of thetransmission (Fig. 1). FIG. 3. Interlock SwitchComponents REASSEMBLY FIG. 1. fo reassemble, drop the detent ball into the hole. Next, replace the detent pin, with the hollowed side toward the ball. Apply a light coating of switch lubricant to the interlock switchcavity.
FIG. 5. Align DetentPins FIG. 7. Shift Control Components Remove the eight hex bolts (1/4-20 x 15/16 that hold the two casehalves together. Lift the top case from the bottom case(Fig. 8). FIG. 6. Replace Nylon Cover FIG. 8. Check the two leads for continuity with the transmission in the neutral position. Continuity should exist with the transmission in neutral only.Reconnect the switch wiring and test for proper operation with the transmission in eachgear.
OUTPUT SHAFT Lift both the output and the drive shaft assemblies out of the bottom case half (Fig. 10). FIG. 12. FIG. 10. Output Shaft Disassembled Lift Shafts from Case Half Workthechain off ofthe two sprockets and sep11). arate theshaftassemblies(Fig. ‘.SNAP FIG. 13. Drive Shaft Assembly Removethecomponent parts and snap rings from the drive shaft.Shimwashers are located at the 3rd gearendof the drive shaft, andnormally on both sidesofthe bevel gear.
INPUTSHAFT (Bevel Pinion Assembly) Remove the woodruff key, the snap ring and shim washers outside of the case.Pushthe input shaft out of lower transmissioncase half. clutch collars and the recessed sides of the drive gears. Wear in this area may be the result of worn or bent shift forks, or excessive drive shaft end play. Inspectthe drive and output shaft bushings for wear. Also check that the bushing recesses, machined into thetransmissioncasehalves, are notworn.
thetooth side ofthebevelgearshould be selected to permit thebevelgearand pinion gear to mesh fully. DRIVE SHAFT Apply a light coating of grease to the drive shaft. Reassemble the components on the shaft. Proper assembly order is shown in Fig. 18. Note that the bevel gear teeth face the reverse sprocket and make certain that the shim washers are installed in the same position as when removed. The two snap rings are installed with their sharp edge facing away from the bevel gear and 3rd gear (Fig. 18). FIG.
Remove the input and the output shafts from the lower case half. Fill the lower case half with 12 oz. (350 gm) of grease.Replace the chain onthe two reversesprockets and reinstall the shafts. FIG. 22. Assembling Output Shaft FIG. 25. Install Shafts into Case Half The four shoulder bushings have triangular shaped feet that mustseat in the notches provided for them (Fig. 26). FIG. 23. Output Shaft Assembly Order Place the output shaft assembly into the lower case half.
FIG. 27. FIG. 29. Shift Forks and Lockout Plate Shift ControlComponents Align theshiftforks with theclutchcollars and reassemble the case halves. Tighten the case bolts to 80-90 in. Ibs. (9.2-10.4 Nm). 1 FIG. 28.
WHEEL HORSE 225287/225608 3-SPEED TRANSMISSION :8 24 26
PARTS LIST 3-SPEED TRANSMISSION Parts available only through Authorized Dealers. When ordering parts always list Part No. and Description. Specifications subject to change without notice.) ITEM NO. PART N0.
6-SPEED TRANSMISSION DISASSEMBLY Remove thetransmission from thetractor and remove the input pulley. Clean the exterior of the case and shift the transmission to neutral. BRAKE AND SHIFT LEVER Remove the shoulder bolt securing the brake assembly and remove the brake jaw spring, friction pucks, backupplate, brake disc and woodruffkey (Fig. 1). Heatthecase with apropanetorch if theshoulder bolt cannotbeloosenedeasily, asLoctite is used to secure it. FIG. 3.
INTERMEDIATE SHAFT Lift the intermediateshaftoutoftheupper case half (Fig. 6). Remove an E-ring from one end of the intermediateshaft.Slideparts from theshaft, being carefultokeepremovedparts in the same order (Fig. 7). FIG. 9. Reverse Idler and Shift Forks Remove the four screws to remove the fork support, lockout plate, and the two shift forks (Fig. 9).- HI-LO SHIFT& INPUT SHAFT FIG. 6. Remove threebolts from Hi-Lo cover plate and removeplate,shiftlever,detent pin and spring.
CLEANING AND INSPECTION Clean all parts in solvent,exceptseals and plastic parts. inspect all parts for general serviceability and also for the following defects: SpurGearsWorn, chipped ormissingteeth, excess wearorscoring in the hub bore,or wear and chipping in the clutch engagement slots. BevelGearsWorn,chipped,ormissingteeth; excess wear orscoring in the hub bore.Unusualor uneven wear pattern on teeth indicates improper shimming of input/drive shafts.
REVERSEIDLER Grease reverse idler shaft and slide idler on shaft, with washers. Install theshaft and tighten bolt to 80-90 in. Ibs. (9.2-10.4 Nm), as shown in Fig 15. Axle & Differential Assembly FIG. 17. FIG. 15. Slide shim washer and felt seal on short axle shaft. Withtheindex and middle fingersofthe left hand, hold the differential bevel gears outward.
BRAKE DRIVE SHAFT Install woodruff key and slide brake discon intermediateshaft. Place a friction puck in the recess in the lower case half (rounded side out). Assemble brake jaw parts and insertshoulderbolt. Apply a drop of Loctiteonshoulder bolt threads and install in case (Fig. 22 & 23). Torque the shoulder bolt to 200-250in. Ibs. (23.3-29Nm). Apply a light coating of grease to the drive shaft. Refer to Fig.20 and assemble drive shaft.
SHIFT LEVER INPUT SHAFT END PLAY Turnthe transmission over and install the two detent balls, springs and setscrews in the transmission case(Fig. 25). Tighten setscrews until theheads of the screws are flush with the top of the case. Check thatinput shaft end play is .010-.020 in. (.3-.5 mm). End play is adjusted by changing the shim washer under the input shaft snap ring (Fig. 27). FIG. 27. FIG. 25. Install ShiftForkDetents Install wave washer, nylon insert, shift lever and nylon cover.
PARTS LIST 6-SPEED TRANSMISSION Parts available only through Authorized Dealers No and Description When ordering parts always list Part ISpecifications subject to change without notice.
WHEEL HORSE 107972/108282 6-SPEED TRANSMISSION 17
PARTS LIST 6-SPEED TRANSMISSION Parts available only through Authorized Dealers When ordering parts always list Part No and Description ... ISpecifications subject to change without notice.) .......
