832, 1032 and 1232 Rear Engine _Wheel Horse. .
Two of the most potentially serious types of accidents involving power mowers are contact with the mower blade and overturning the rider/tractor. To minimize the possibility of having these types of accidents, read FOR YOUR SAFETY and follow these instructions. Also refer to the Safe Operation Practice in this Operator's Manual for other important safety information. BLADE CONTACT | DANGER! Mower Blades are Designed to CUT: therefore, ALWAYS: * Shut otf engine and set parking brake. » Remove ignition key.
TABLE OF CONTENTS Safety Instructions Vehicle identification . . Safety Decals Specifications . Loose Parts .. 10 Set ling Up Instructions Install Front Wheels . . 1 Install Steering Wheel .1 install Seat i Before Operating .. 2-13 Activating and Charging Battery . 12 Check Crankcase Oil Level . . 12 Fill Fuel Tank With Gasoline 13 Check Tire Pressure . . .13 Controls . 14 Starting and Stopping instructions 15 Operating Instructions Grass Deflector ..
SAFE OPERATING PRACTICES 4. Only responsible persons with mature judgment and proper physical capabilities should be allowed to aerate this machine, and only after instruction in the proper use of this equipment. 5. Do not allow children 1o operate machine. &. Do not cray passengers. 7. ‘The purpose of this machine is to perform work. This equipment is not intended for sport or recreation. 8. Do not mow when people or pets are around. 9.
SAFE OPERATING PRACTICES STABILITY / TIP OVER / TRACTION 42. Know the terrain on which you are operating your equipment. There are areas on which your equipment can not be safely operated. 43. Avoid operating equipment on hillsides, slopes or rough terrain. DO NOT operate machine on hill-sides or slopes exceeding 15° (27% grade). If safety is in doubt STAY OFF THE SLOPE. 44, Reduce speed and exercise extreme caution on slopes above 10° (18% grade) to prevent piping or ions of control.
SAFE OPERATING PRACTICES 62. When using snowboarder blades: A. Avoid hitting solid objects. This can damage blade and injure operator. B. Always gravel at a safe, slow speed. 83. Keep all persons a safe distance away when operating tillers. Always disengage the PTO, lower the attachment and remove the ignition key before making any adjustments. 64, If litter starts to push tractor, disengage PTO clutch immediately. 65. Use chains, counterweight(s) or wheel weights when suggested in the operator's manual.
VEHICLE IDENTIFICATION NUMBER Vehicle identification numbers are used to identify your new rider. These numbers should airways be referred to when consulting dealer o factory concerning service, parts, or other information you may require. Rider vehicle identification number is located on top left side of engine plate, near the spark plug. VEHICLE IDENTIFICATION NUMBER Model and Serial Number Location Rider Identification Number Engine Identification Number Model MOD. Serial Number SER.
SPECIFICATIONS 832 REAR ENGINE RIDER ~ ELECTRIC START, MODEL 56148 1032 REAR ENGINE RIDER ELECTRIC START, MODEL 56165 1232 REAR ENGINE RIDER ~ ELECTRIC START, MODEL 56175 8-32 — Briggs & Castration Engine (56145): Electric start with alternator, four cycle engine, has output of 8hp {6 KW) @ 3600 rpm and 12.7 #/ib (17.2 N'm) torque @ 2500 rpm. Displacement is 19.44 cubic inches (318.6 cc). Crankcase oil capacity is 2-1/4 pints {1.0851) and fuel tank capacity is 5 quarts {4.73 ).
SPECIFICATIONS Safety Features: Meets B71.1 ~ 1886 ANS! safety specifications. Traction drive, blade drive and seat interlock. Full foot rests. Convenient, easy to operate controls. Automatic blade brake. Stable-Wide frack and low center of gravity. Optional Accessories Attachments: Easy Empty Grass Catcher, Model #53176 Twin Nagger, Mode! #59184. LOOSE PARTS Note: Carefully remove rider and other parts from carton. Use chart below to assure all parts have been shipped.
SETTING UP INSTRUCTIONS INSTALL FRONT WHEELS Note: Grease axis shafts before installing wheels. 1. Install whit onto axle. 2, Mount flat washer onto axis, insert collier pin and open pin ends with pliers {Fig. 1). Figure 1 3. Install hub caps. 4. Repeat steps 1-3 on opposite side. 5. Check front and rear tires for 12 psi {82.7 kP4) inflation. 6. Lubricate both front wheels w/No. 2 general purpose grease. Pump grease gun until grease comes through bearings. Wipe up any excess grease.
BEFORE OPERATING ACTIVATING AND CHARGING BATTERY Since the battery for the rider Is not filled with electrolyte or activated, the battery, if you have not already done so, must be removed from the machine so it can be filled with electrolyte and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. Remove the battery and activate it as follows: 1. Tip seat forward exposing battery. 2. Remove wing nut securing battery hold downs to rider chassis. (Fig.
BEFORE OPERATING A. Above + 40° F(4° C) — Use SAE 30; 10W-30as a substitute. B. Below Use SAE 5-20 or BE-30; SAE 10W or 10W-30 as substitutes. C. Below 0° (-18° C) — Use SAE 10W or 10W30 10% with kerosene (1.6 oz. per pint of ail). Note: Av old premature engine failure by Insuring the funnel used is clean so contaminants are not introduced into the crankcase. Wipe any oil spilled, so it will not cuss dirt to collect on the engine. 4.
CONTROLS Gear Shift (Fig. 7) Transmission has five forward speeds, neutral and reverse. Single lever in-Tine shifting with “2” pattern located aright side of operator. An interlock switch, which prevents engine from being started when transmission is in gear, is mounted onto of trans Deck Engagement Lever (Fig. 9) Deck engagement ever engages and disengages the cutter blade. Interlock switch, which is mounted on front of seat base, prevents engine from starting when control is in the ENGAGE position.
STARTING AND STOPPING INSTRUCTIONS IMPORTANT: Starter motor can be activated but, rider engine will not start unless deck engagement lever is DISENGAGED, and shift lever is In NEUTRAL. To avoid unnecessary drain on battery, make sure deck engagement lever and shift lever are correctly positioned before attempting to start rider. START AND OPERATE MACHINE 1. Sit on seat, shift into neutral, move deck engagement lever to DISENGAGE. 2. Move throttle control to CHOKE position and rotate ignition key to START.
OPERATING INSTRUCTIONS GRASS DEFLECTOR e grass deflector and toe bar is a safety device that routes discharged material down toward the turf; therefore, do not remove deflector from mower housing. If the deflectors ever damaged, replace it. Without the deflector or complete grass catcher assembly mounted in place, discharged material could cause personal injury or blade contact could occur. OPERATING PROCEDURE if drive chain comes off sprockets, there are no brakes or traction drive.
MAINTENANCE INTERVAL CHART 5 10 25 Hours | Storage | Spring 2 Hours | Hours | (Monthly) | Service | Service | Years Notes Chance Qil (Initial) X Chance Oil {Periodic) X X Check Safety interlock X X X Check Cutter Blade X X X Check Brake X X X Grease Front Ade Spindles X X More often Lubricate Pivot Points X X in dusty, Service Air Cleaner X X dirty, Check Spark Plug X X X conditions.
MAINTENANCE LUBRICATE PIVOT POINTS ‘The mechanical pivot points on the rider must be lubricated after every 25 hours of operation; however, lubricate more frequently when conditions are dusty or sandy. IMPORTANT: To lubricate all the mechanical plot points, the rider must be tipped on s rear end. However, before the rider is tipped, drain all gasoline from fuel tank and oil from crankcase. Also remove battery 80 clad does not spill onto the elder, 1.
MAINTENANCE B. Tums engine off and place drain pan below drain plug (h Fig, 15). Support drain pipe with pipe wrench, remove drain plug, and allow all oil 1o flow into drain pan. Install drain plug after oll stops flowing. Figure 15 1. Drain Plug Note: To SASE removal of drain plug, use a 3/8” drive extension with the square drive socket over the plug and {un with a crescent wrench (Fig. 15, insert). . Unscrew dipstick and add oil fo crankcase. Retort CHECK CRANKCASE OIL LEVEL.
MAINTENANCE 6. Reassemble air cleaner. IMPORTANT. Always operate engine with air cleaner element In place or engine damage will result. Models 56145 only 1. Remove wire from spark plug. 2. Remove two sews and lift complete air cleaner assembly off carburetor (Fig. 18}. Figure 18 1. Cover 2. Screws 3. Body 3. Remove cover and screen from foam element, remove spacers from element and element from body {Fig. 19). Examine element for dirt or discoloration and clean if necessary. 4. Clean element as follows: A.
MAINTENANCE 0,030 (0.762 mm) Figure 20 5. Push wire onto spark pig but do not leave key in the ignition. This will prevent accidental starting when mower is being stored between use periods. Keep key in memorable place so it Is not lost. DRAINING GASOLINE FROM FUEL TANK 2. Move throttle control lever to CHOKE position and sack ths position of the choke butterfly; it should be fully closed (Fig. 21). 3. Move throttle control lever o FAST position. The butterfly should be in the fully open position {Fig. 21).
MAINTENANCE 2. Rotate—open—the needle valve 2 tums counterclockwise (Fig. 21). Note: The needle valve setting is an approximate; however, the setting will allow engine to be started so carburetor can be fine tuned — steps 3-9. 3. Start engine and legwarmer up for approximately two minutes. Next, move throttle control into FAST detente. Engine must be running so final adjustment of the carburetor can be performed.
MAINTENANCE A CAUTION Check cutter blade every time rider is tipped on end. If lock nut holding blade is loose, tighten ditto 45-60 ft-In (61-81 N'm). If blade or sail {Fig. 23) at end of blade is worn, eroded, or cracked, replace the blade. Replace the blade if it is bent or out-of-balance. Always use genuine TOR replacement blades to assure safety and optimum performance. NEVER USE WILL-FIT REPLACEMENT BLADES.
MAINTENANCE 5. Install in reverse order. Figure 24 1. Brit Guides 2. Engine Pulley 3. Blade Drive Belt 4 Traction Drive Belt Figure 25 1. Cotter Pin 2 Adjustment Rod ANy Figure 26 1. Drive Belt 4. Front Hanger Bracket 2. Brit Guide 5. Brake Engagement Bracket 3. Pear Hanger Bracket REPLACING BLADE DRIVE BELT 1. Lock parking brake and remove high tension lead from spark plug. 24 2. Remove cutting unit: refer to Removing Cutting Unit, page 23. 3.
MAINTENANCE ADJUSTING DRIVE CHAIN The drive chain must be adjusted to maintain 1/8 of an inch deflection at mid span between transmission and differential sprockets. Check chain deflection after the first § hours of operation and after every 25 hours of operation thereafter. IMPORTANT: If chain is worn, loose or adjusted incorrectly, chain could come off sprockets, resulting in no brakes or traction drive. If assistance is needed, contact your focal authorized Toto Dealer. 1.
MAINTENANCE Figure 29 1. Tie Rod 2. Jam Nut 8. Re tighten jam nuts and tip rider back to its normal operating position. 9. Fill crankcase with oil. refer to Check Crankcase Ol Level, page 12. 10, Filo fuel tank with gasoline: refer to Fill Fuel Tank With Gasoline, page 13. 11, Install the battery: refer to Activating and Charging Battery, page 12.. ADJUSTING BRAKE Adjust brake pucks if the parking brake does not hold or braking power is not sufficient when brake pedal is depressed, 1.
MAINTENANCE {Shown from right side of rider] Figure 32 1. Gear Shift Guide 4, Tighten cap screws. CHECKING ELECTRICAL CONNECTIONS 1. Raise seat or remove left side panel from rider. 2. Make sure wires on starter motor terminal and battery terminals are secured tightly. 3. Make sure two wires are connected 10 transmission interlock switch. 4, Push module connectors together to assure connection (Fig. 33). 5. Also check wires that connect to ignition switch to assure good contact. 6.
MAINTENANCE PREPARING MOWER FOR STORAGE 1. Drain gasoline from fuel tank and fuel line: refer 10 Draining Gasoline From Fuel Tank, page 21. Next, start engine and let it run at idle speed until it stops because ali gasoline is used. Note: All gasoline must be expended {0 prevent gum like vanish deposits from forming in the carburetor, fuel line, and fuel tank. Such deposits, if allowed to form, will cause starting problems and poor engine operation, 2.
TROUBLE SHOOTING Problem Possible Causes Corrective Action Engine does not start, starts hard, loses power, or fails to keep running. 1. Gas tank is empty. 2. Battery is dead. 3. Transmission is in gear. 4. Deck engagement lever is in ENGAGE 5. Spark plug is loose. 6. Wires loose or disconnected from spark plug. 7. Spark plug gap is incorrect. 8. Sparkles pitted, fouled, or defective in some other way. 9. Wrong spark plug is used. 10. Electrical loose. 11. Carburetor is adjusted incorrectly. 12.
TROUBLE SHOOTING Problem Possible Causes Corrective Action Engine loses power 1. Oil level in crankcase is low. 2. Cooling fins and air passages under engine blower housing are plugged. 3. Engine load is excessive. 4. Air cleaner is dirty. 5. Dirt, water, or stale fuel is in fuel system. 6. Carburetor is adjusted incorrectly. 7. Spark plugs pitted, fouled or defective in some other way. 1. Add oil to crank case. 2. Remove obstruction from cooling fins and air passages. 3.
10c SLOPE CHART Read all safety instructions on pages 3-6 ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCE POST, POLE ETC.
A separate parts manual for your Toto Wheel Horse product can be obtained by completing the attached form below. You will receive an invoice with manual. PUBLICATIONS TOR WHEEL HORSE P.O. Box 2649 South Bend, Indiana 48680 PARTS MANUAL ORDER FORM MOD. Enter number shown on your product: SER.