Service Manual

Typical Disassembly Sequence

The following sequence is suggested for complete en-

gine disassembly, inspection, and repair. This proce-

dure can be varied to accommodate individual

requirements for disassembly and repair.

Clean all parts thoroughly as the engine is disassem-

bled. Only clean parts can accurately be inspected

and gauged for wear or damage. There are many com-

mercially available cleaners that will quickly remove oil

and grime from engine parts. When such a cleaner is

used, follow the manufacturer’s instructions and safety

precautions carefully. Particular attention should be

given to commercial cleaners compatibility with plastic

parts.

Make sure that the cleaner is wiped off of engine parts

and not allowed to air dry as some cleaners leave a

residue on parts which can affect engine lubrication.

Refer to the appropriate Parts Manual to ensure the

correct replacement parts are ordered.

1. Drain Fuel From Tank*

2. Remove Engine From Equipment

3. Remove Styling Cover

4. Remove Air Filter*

5. Remove Choke/Carburetor*

6. Remove Carburetor Mount/Reed Plate, And

Fuel Tank

7. Remove Muffler*

8. Remove Clutch

9. Remove Starter Housing

10. Remove Ignition Module

11. Remove Flywheel

12. Remove Fan Shroud

13. Remove Spark Plug*, Cylinder, And

Piston/Connecting Rod

14. Remove Crankshaft; Disassemble Crankcase

* On some units, these can be removed and rein-

stalled without removing the engine from its normal

operating installation.

NOTE: Only disassemble the engine to the extent nec-

essary to make the desired repairs.

DISASSEMBLY, INSPECTION, & REPAIR

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