Installation Instructions

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Printed in USA

FORM NO. 3321–649

INSTALLATION

INSTRUCTIONS

MODEL NO. 59220

RECYCLER KIT

for 44” Side Discharge Mowers

Loose

Parts

Note: Use the chart below to verify all parts have been shipped.

DESCRIPTION QTY. USE

Drive Pulley

Drive Belt

Replace deck drive pulley and belt

(Models 30144, 30147, and 30149 only)

Blades 3

Replaces side discharge blades.

Right Baf

fle

Left Baf

fle

Bolt, 5/16”–18 x 1–1/4”

Locknut, 5/16”–18

Lock washer

Mount baf

fles inside mower deck.

Kickers

Kicker Plate

Bolt, 5/16”–18 x 1”

Spacer

Flat washer

Locknut, 5/16”–18

Mount kickers inside mower deck.

Pre–Installation

1. Remove mower unit (see Operator’s Manual for

instructions).

2. Thoroughly clean mower deck. All debris must

be removed to ensure kickers and baffle will fit

properly against mower deck.

3. Repair all bent or damaged areas of mower deck

and replace any missing parts.

4. Remove belt covers from mower deck.

Summary of content (8 pages)

PAGE 1
FORM NO. 3321–649 RECYCLER KIT for 44” Side Discharge Mowers MODEL NO. 59220 INSTALLATION INSTRUCTIONS Loose Parts Note: Use the chart below to verify all parts have been shipped. DESCRIPTION QTY. USE Drive Pulley 1 Drive Belt 1 Replace deck drive pulley and belt (Models 30144, 30147, and 30149 only) Blades 3 Replaces side discharge blades.
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Installation Instructions Note: 5. On models 30144, 30147, and 30149, replace drive pulley and drive belt. Torque pulley mounting nut to 100-120 ft-lb (135-163 Nm). 2 1 Tip mower deck upside down and block up ends to ease installation of recycler components. Installing Blades m–3813 Figure 1 1. Remove blades and anti-scalp cups from spindles. Save for use when side discharging. 1 2. Install new recycler blades without anti-scalp cups.
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Installation Instructions 3. Tighten all mounting hardware securely. 4. Rotate the blades to ensure that there is at least 1/8” clearance between the blades and baffles. 1 Installing Kickers 2 3 Prepare the Mower If you had to drill holes to install the baffles, you will also need to drill holes for the kickers, as described in this section. If you did not have to drill holes, remove the short bolts from the holes where the kickers will go (Fig. 4) and proceed to the next section.
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Installation Instructions Recycling Tips Install the Kickers 1. Place the kicker plate into position (Fig. 4). 2. Secure the kicker plate with a 5/16”-18 x 1” bolt, flat washer, and locknut. 3. Position kickers (Fig. 4) and secure them with (3) 5/16”-18 x 1” bolts, spacers, flat washers, and locknuts (Fig. 5). 1 2 3 4 5 m–4033 Figure 5 1 2 3 Kicker Bolt, 5/16”–18 x 1” Spacer 4 5 Flat washer Locknut, 5/16”–18 4. Tighten all mounting hardware securely. 5.
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Installation Instructions POTENTIAL HAZARD • Open holes in the mower exposes you and others to thrown debris. WHAT CAN HAPPEN • Debris thrown out of holes in the mower can cause injury. HOW TO AVOID THE HAZARD • Never operate mower without hardware mounted in all holes in mower. • Install hardware in mounting holes when recycle baffle is removed. POTENTIAL HAZARD • Without the grass deflector or entire grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris.
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