Form No. 3429-781 Rev A VR-2650, VR-3100, and VR-3500 Rammer Compactors Model No. 68034—Serial No. 404320000 and Up Model No. 68035—Serial No. 404320000 and Up Model No. 68036—Serial No. 404320000 and Up Register at www.Toro.com.
Introduction Because in some areas there are local, state, or federal regulations requiring that a spark arrester be used on the engine of this machine, a spark arrester is available as an option. If you require a spark arrester, contact your Authorized Service Dealer. Genuine Toro spark arresters are approved by the USDA Forestry Service. This machine is designed to compact a wide array of soil substances, including clay, silt, gravel, sand, and loam.
Contents Model No. Safety ....................................................................... 4 Safe Operating Practices.................................... 4 Safety and Instructional Decals .......................... 5 Product Overview ..................................................... 7 Controls ............................................................. 7 Specifications .................................................... 9 Operation ............................................................
Safety – Extinguish all cigarettes, cigars, pipes, and other sources of ignition. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol , which means: Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death.
Maintenance and Storage • Disconnect the spark plug before making any repairs. • Let the engine cool before storing and do not store • Keep hands and feet away from moving parts. If the machine near an open flame. possible, do not make adjustments with the engine running. • Position the machine on a level surface, set the throttle to slow, and shut off the engine. Wait for all movement to stop before adjusting, cleaning, or repairing.
decal125-8183 125-8183 1. Read the Operator’s Manual—check the oil level. decal125-8182 125-8182 1. Slow 2. Variable speed control 3. Fast decal125-8191 125-8191 5. Warning—keep bystanders away when operating the machine. 1. Read the Operator’s Manual for information on starting the engine—1)Turn lever to the engine start position; 2)Close the choke; 3)Pull the recoil starter; 4)Open the choke. 2. Read the Operator’s Manual for information on shutting off the 6.
Product Overview g023108 Figure 4 Models 68034 and 68035 1. Switch—RUN position 3. Stop 2. Switch—STOP position 4. Run g023144 Figure 3 1. Compactor shoe 6. Handle 2. Oil fill plug and sight gauge 7. Fuel tank 3. Throttle lever 4. Lift eye 5. Fuel-tank cap 8. Recoil-starter handle 9. Spring housing 10. Lift handle g023113 Figure 5 Model 68036 Controls Become familiar with all the controls before you start the engine and operate the machine. Engine On/Off Switch 1. Switch—RUN position 3.
g023107 Figure 6 Models 68034 and 68035 1. OPEN position 3. Choke lever 2. CLOSED position g020101 Figure 8 1. FAST position 2. Variable control speed g023112 Figure 7 Model 68036 1. Choke lever in the OPEN position 2. Choke lever in the CLOSED position Throttle Lever The throttle lever controls the engine speed. When the lever is in the SLOW position, the engine runs at idle speed. This is also the starting position.
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice. Model 68034 68035 68036 Important: Before operating, check the fuel and Weight 60 kg (132 lb) 65 kg (144 lb) 70 kg (154 lb) Length 77 cm (30.6 inches) 75 cm (29.7 inches) 85 cm (33.8 inches) Width 34 cm (13.5 inches) 37 cm (14.9 inches) 41 cm (16.4 inches) oil levels and remove debris from the machine.
DANGER DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.
Filling the Fuel Tank Using Stabilizer/Conditioner Use a fuel stabilizer/conditioner in the machine to provide the following benefits: 1. Park the machine on a level surface and stop the engine. • Keeps fuel fresh during storage of 90 days or less. 2. Allow the engine to cool. For longer storage it is recommended that the fuel tank be drained. 3. Clean around the fuel tank cap and remove it (Figure 9).
Checking the Machine-Fluid Transporting the Machine Levels CAUTION • Check the engine-oil level; refer to Checking the If you tip the machine when the engine on/off switch is in the RUN position, fuel can leak out of the fuel tank. A fuel leak could lead to a fire and cause serious personal injury. Engine-Oil Level (page 17). • Check the spring-housing-oil level; refer to Checking the Spring-Housing Oil (page 18).
g023106 Figure 10 4. After transporting the machine, stand the machine in an upright position to allow the oil to drain through the engine and settle back into the crankcase. Important: Allow the oil to settle for at least 2 minutes after standing the machine upright before you start the engine. Operating Tips • Keep the machine upright so that it contacts the ground with the entire shoe, rather than with just the front or back edge of the shoe.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: You may tip the machine forward, if you drain the fuel tank or move the engine on/off switch to the STOP position, to make cleaning or servicing the machine easier. If you lay the machine onto the side, oil can drain out of the crankcase into the air cleaner or the muffler. Allow the oil to settle for at least 2 minutes after standing the machine upright before you start the engine.
Engine Maintenance Disconnecting the Spark-Plug Wire Servicing the Air Cleaner Pull the spark-plug wire off the terminal of the spark plug (Figure 11 or Figure 12). Service Interval: Before each use or daily—Check the air filter. Every 50 hours—Clean the air-filter elements (more frequently if conditions are dusty or sandy). Every 200 hours—Replace the paper air-filter element (more frequently if conditions are dusty or sandy).
5. A. Wash the prefilter using a mild detergent and water. B. Squeeze it dry with a clean cloth. C. Soak it with new engine oil. D. Gently wind the prefilter in an absorbent cloth, and squeeze out the excess oil. Servicing the Air Filter Model 68036 1. Open the latch of the air-filter cover (Figure 16). Install the prefilter as follows: A. Align the prefilter inside of the cover. B. Align the prefilter cover to the housing. C. Secure the cover to the housing with the screws.
Note: Be careful to prevent dirt and debris from 6. entering the air duct leading to the carburetor. 10. Pull the dipstick out and look at the end. The oil should be level with the upper-limit mark (Figure 18). Install the air-cleaner elements and ensure that they are properly positioned (Figure 17).
4. Place a drain pan under the oil-drain hole. 5. Remove the drain plug and drain the oil from the engine (Figure 19). Servicing the Spring-Housing Oil Oil Type: 4-cycle engine oil that meets or exceeds the requirements for API service category SJ, SL, SM, or higher. Capacity: 0.47 L (15.89 fl oz) Viscosity: SAE 10W-30 is recommended for general use. Checking the Spring-Housing Oil Service Interval: Before each use or daily Check the spring-housing oil as follows: 1.
Adding Oil to the Spring Housing Every 100 hours Yearly or before storage 1. 1. Start the engine and let it run for 5 minutes; refer to Starting the Engine (page 12). 2. Shut off the engine; refer to Shutting Off the Engine (page 12). 3. Ensure that the engine on/off switch is in the STOP position so that the fuel does not leak out of the fuel tank. 4. Tilt the machine so that the oil sight plug faces downward to ensure that the oil drains completely (Figure 21).
Checking the Spark Plug Servicing the Spark Plug 1. Service Interval: Every 100 hours—Check the spark plug. Ensure that the air gap between the center electrode and the side electrode is correct before installing the spark plug. Use a spark-plug wrench for removing and installing the spark plug and a gapping tool/feeler gauge to check and adjust the air gap. Install a new spark plug if necessary. Look at the center of the spark plug (Figure 24).
Compactor Shoe Maintenance Cleaning Removing Debris from the Machine Checking the Compactor Shoe Regular cleaning and washing will increase the life span of the machine. Clean the machine immediately after use, before the dirt hardens. Service Interval: Before each use or daily Among the most critical elements of the machine is the compactor shoe. It is also the most subject to damage and wear.
Storage Important: Store the machine in the upright position. Do not tip the machine on its side, or leave the machine tipped forward with the front bar down for a long period of time. For storage over 30 days, prepare the machine as follows: 1. 17. Remove dirt and grime from the external parts of the entire machine, especially the engine. Clean all granular objects from the outside of the engine cylinder-head fins and the blower housing.
Troubleshooting Problem The engine does not start. Possible Cause Corrective Action 1. The air filter for Model 68036 is placed backwards in the air-filter cover. 1. Switch the orientation of the air filter in the air-filter cover. 2. The engine on/off switch is in the stop position. 3. The choke is open. 2. Move the switch to the run position. 4. The fuel tank is empty. 5. The spark-plug wire is loose or disconnected. 6. The spark plug is fouled or improperly gapped. The engine runs rough. 3.
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
