Service Manual

5-1
Z Master 7500-D Series Service Manual
March 2018 - Digital Edition
Table of Contents
CHASSIS
Chassis
Table of Contents
Chassis Exploded View 1 ..................................................................................................... 5-3
Chassis Exploded View 2 ..................................................................................................... 5-4
Chassis Exploded View 3 ..................................................................................................... 5-5
Chassis Exploded View 4 ..................................................................................................... 5-6
Chassis Exploded View 5 ..................................................................................................... 5-7
Chassis Exploded View 6 ..................................................................................................... 5-8
Caster Fork Assembly and Bearing ..................................................................................... 5-9
Removal ......................................................................................................................... 5-9
Installation ................................................................................................................... 5-12
Caster Wheel Assembly Replacement .............................................................................. 5-14
Disassembly ................................................................................................................ 5-14
Assembly ..................................................................................................................... 5-15
Installation ................................................................................................................... 5-16
Left Tank Cover .................................................................................................................... 5-17
Removal ....................................................................................................................... 5-17
Installation ................................................................................................................... 5-18
Right Tank Cover ................................................................................................................. 5-19
Removal ....................................................................................................................... 5-19
Installation ................................................................................................................... 5-20
Fuel Tank .............................................................................................................................. 5-21
Removal ....................................................................................................................... 5-21
Installation ................................................................................................................... 5-22
Seat ....................................................................................................................................... 5-23
Removal ....................................................................................................................... 5-23
Installation ................................................................................................................... 5-24
Front Seat Mount ................................................................................................................. 5-25
Removal ....................................................................................................................... 5-25
Installation ................................................................................................................... 5-27