Service Manual

5. Shift the 2nd and high shift fork into the 2nd
speed position and install the 2nd and high
sliding gear, and the low and reverse sliding
gear in position on their respective forks, Figure
17. Note that the shift fork grooves of the sliding
gears face each other, and that
the smaller of
the two gears
is the 2nd and high gears which
goes on the bottom,
FIGURE 19
FIGURE
17
6. Install the reverse idler and the brake shaft, as
shown in Figure
18, making sure that the flanged
end on the reverse idler goes down.
7. Install the splined shaft and gear through the
two splined sliding gears seating the bottom end
of the shaft into the input gear bearing.
See
Figure 19. Install the cluster gear assembly care-
fully seating it in its bearing and meshing it
with its related gears.
8. Install the differential and axle assembly, as
shown in Figure
20, making sure that four (4)
nuts are up toward the L. H. case.
FIGURE 18
FIGURE 20
9. Place shift forks in neutral position and check
for a free neutral and proper operation in all
gears.
10. Install a new case gasket holding it in place
with gasket sealer and install the
left hand case.
11. Install the six (6) 3/8'' x 16 bolts and nuts and
tighten all bolts evenly to avoid distortion.
12. Install the shift lever assembly and retain with
the set screw and lock nut. Install gear shift
lever rubber boot.
13. Check again for a free neutral and operation in
all gears.
14. Install the brake shaft Woodruff key and install
the brake drum. Install the brake drum retaining
snap ring.
15. Install the brake band and secure with the two
retaining bolts.
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