Service Manual

5060 6-SPEED TRANSMISSION
Assembly:
1. install the high-low range shift lever (Figure 9)
in the hole of the right case below the shift rail
supports.
FIGURE 10
4. Position the detent bolt and shift fork so that
the slot of the high and low range shift lever
engages the
shift fork (Figure 11) and thread
the bolt in place until it seats securely against
the shoulder. Torque the detent bolt to
12-17
ft. Ibs.
5. Using a punch to move the high-low range
shift lever, check the operation of the detent and
fork assembly.
FIGURE 11
shaft thrust washer into position. Figure 12.
fork with the groove down. Figure 12.
6. lift 'up on the reduction gear and slide .the input
7. Install the sliding gear into the high-low range
FIGURE 9
2. Position the reduction gear assembly in place
with the large gear down and insert the reduc-
tion gear shaft, driving it in place from the
inside of the case, as shown in Figure
9.
3. Assemble the high and low range shift fork
assembly (Figure
10) by inserting the spring and
ball in the detent hole. Using a
3/16" punch, press
on the ball, compressing
the spring. At the same
time insert
the detent bolt, withdrawing the
punch as the bolt
slides in place.
FIGURE 12
8. Install the input shaft, sliding it down through
the high-low range sliding gear and thrust
washer. Figure
13.
9. Install the gear and spline assembly over the
input shaft, sliding the spline down through
the sliding gear. Figure
13.
FIGURE 13
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