Service Manual

FIGURE 18
17. Install the cluster gear assembly. See Figure 18.
18. Install the differential and axle assembly with
..--the long end cap and the retaining bolt nuts
down into the right hand case. Figure 19.
19. Recheck for proper assembly, a free neutral and
proper operation in all gears in both ranges.
Place the
shift forks in neutral position.
20. Install a new case gasket holding it in place
with gasket sealer and install
the left hand case.
21. Install the six (6) 3/8” x 16 bolts and nuts and
tighten all bolts evenly to avoid distortion.
22. Install the shift lever assembly and retain with
the
set screw and lock nut. Install gear shift
lever rubber boot.
FIGURE 19
23. Install the high-low range selector lever and
retain with the
3/16” roll pin.
24. Recheck for a free neutral and proper operation
in all gears and ranges.
25. Install a new plug to seal the detent passage
and drive it in flush with the case.
26. Install the brake shaft Woodruff key and install
the brake drum. Install the brake drum retaining
snap ring.
27. Install the brake band and secure with the two
retaining bolts.
LIMITED SLIP DIFFERENTIAL
Disassembly:
1. Remove the five (5) bolts, nuts and flat washers
that retain the end caps to the differential ring
gear. Note that the nuts are on the right hand side
next to the right hand end cap. Note also that the
right hand end cap and right hand axle are longer
than the left hand end cap and left hand axle.
RIGHT HAND LONG END CAP
FIGURE 1
2. Remove the axles and end caps by pulling the ax-
les in and out to free the end caps from the roll
pins.
Caution, do not pry under the edge of the
end caps.
I
FIGURE 2
3. Remove the ten (10) differential pinions and the
cylindrical spring from the differential bodies.
4. Press the two (2) differential bodies from the dif-
ferential ring gear.
The right and left differential bodies are iden-
tical with roll pins located next to two
(2) bolt
holes. Figure
4.