Service Manual

FIGURE 6
23. Remove the high-low range detent bolt and shift
fork assembly. Figure
6.
24. Remove the detent bolt from the shift fork being
careful to catch the stop ball and spring.
25. Remove the reduction gear shaft (Figure 7) by
driving it out toward the inside
of the case, and
remove the reduction gear.
26. Remove the high-low range shift lever and shaft
assembly from the inside of the case.
21. Remove the sliding gear from the high-low
22. Remove the input shaft to case thrust washer.
range shift fork assembly. Figure
6.
FIGURE 8
Cleaning, Inspection, Bearing and
Oil Seal Replacement
Thoroughly clean all parts and inspect for damage
and wear.
Use suitable arbors when replacing bear-
ings. Always renew all oil seals and gaskets.
FIGURE 7
Needle Bearing Replacement:
If needle bearings are to be replaced they should
be removed and installed with suitable arbors.
8-SPEED TRANSMISSION
Assembly:
1. Install the high-low range shift lever (Figure 9)
in the hole of the right case below the shift rail
supports.
Cluster Gear:
The cluster gear and brake shaft assembly may be
disassembled as shown in Figure 8. Disassemble and
assemble carefully to avoid damage to the Woodruff
key and bushings. The cluster gear bushings may
be
removed and installed using suitable arbors.
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FIGURE 9
2. Position the reduction gear assembly in place
with the large gear down and insert the reduc-
tion gear shaft, driving it in place from the
inside of the case, as shown in Figure
9.
3. Assemble the high and low range shift fork
assembly (Figure
10) by inserting the spring and
ball in the detent hole. Using
a 3/16” punch, press
on the ball, compressing the spring. At the same
time insert the detent bolt, withdrawing
the
punch as the bolt slides in place.