Service Manual

7. Install the sliding gear into the high-low range
fork with the groove down. Figure 12.
8. Install the input shaft, sliding it down through
the high-low range sliding gear and thrust
washer. Figure
13.
9. Install the gear and spline assembly over the
input shaft, sliding the spline down through
the sliding gear. Figure
13.
FIGURE 10
4. Position the detent bolt and shift fork so that
the slot of the high and low range shift lever
engages the shift fork (Figure 11) and thread
the bolt in place until it seats securely against
the shoulder. Torque the detent bolt to 12-17
ft.
Ibs.
5. Using a 3/16'' punch to move the high-low range
shift lever, check the operation of the detent and
fork assembly.
6. Lift up on the reduction gear and slide the input
shaft thrust washer into position. Figure 12.
FIGURE 11
FIGURE 13
10.
Install the 2nd and high shift rail and fork as-
sembly (the one with
the unequally spaced detent
grooves) together with the 2nd and high sliding
gear (the smaller of the two sliding gears).
The
sliding gear fits down over the input shaft with
the shift fork groove up.
11. Install one of the stop balls, stop spring and
stop pin into the detent passage.
FIGURE 12
- 48 -
12.
FIGURE 14
install the 2nd stop ball and using a punch,
push the ball in against the spring. Move the
installed shift rail into the neutral position and
continue to push on the punch (Figure
14) until
the ball is flush with the shift rail bore. At the'
same time insert the low and reverse shift rail
and fork assembly together with the low and
reverse sliding gear, (Figure
15) removing the
punch as the
shift rail passes the ball. See de-