Service Manual

Page
TRANSMISSION USAGE CHART ....... 4
SECTION I
5003 5010 TRANSMISSIONS ....... 5-1 4
Removal
.......................... 5
Installation ........................ 5
Disassembly ....................... 6-8
Cleaning. Inspection. Bearing and
Oil Seal Replacement
.............. 8
Assembly
......................... 8-9
DIFFERENTIAL OVERHAUL .............. 10-1 1
Disassembly ....................... 10
Cleaning. Inspection. Parts Replacement 10
Assembly
......................... 11
5003 AND 5010 SERVICE NOTES ......... 12
EXPLODED VIEW ...................... 13
PARTS LIST .......................... 14
SECTION II
5053 5058 3-SPEED UNlDRlVE ..... 15-26
Description
........................ 15
Removal
.......................... 15
Replacement ....................... 16-1 7
Disassembly ....................... 16-1 8
Cleaning, Inspection, Bearing and
Oil Seal Replacement
.............. 18
Assembly
......................... 19-20
Assembly
of 5058 Series with
Bevel Gear Differential
............ 21
DIFFERENTIAL OVERHAUL .............. 2 1-22
Dissassembly (Standard Differential)
.... 21
Assembly (Standard Differential)
...... 22
Disassembly (Bevel Gear Differential) 22
Assembly (Bevel Gear Differential)
.... 22
EXPLODED VIEW (5053 TRANSMISSION) ... 23
PARTS LIST (5053 TRANSMISSION) ....... 24
EXPLODED VIEW (5058 TRANSMISSION ... 25
PARTS LIST (5058 TRANSMISSION) ....... 26
Page
SECTION III
5060 6-SPEED TRANSMISSION ........ 27-36
Description
........................ 27
Removal
.......................... 27
Installation
........................ 27
Disassembly
....................... 28-29
Cluster Gear
....................... 29
Cleaning. Inspection. Bearing and
Oil
Seal Replacement .............. 29
Assembly
......................... 30-32
LIMITED SLIP DIFFERENTIAL ............. 32-34
Disassembly
....................... 32-33
Assembly
......................... 33-34
EXPLODED VIEW ...................... 35
PARTS LIST .......................... 36
SECTION IV
4-SPEED UNlDRlVE TRANSMISSION ... 37-44
Description
........................ 37
Removal
.......................... 37
Installation
........................ 37
Disassembly
....................... 37-40
Cleaning. Inspection. Bearing and
Assembly
......................... 40-41
Oil Seal Replacement
.............. 40
DIFFERENTIAL OVERHAUL .............. 42-43
Disassembly
....................... 42
Assembly
......................... 42-43
EXPLODED VIEW ...................... 43
PARTS LIST .......................... 44
SECTION V
8-SPEED TRANSMISSION
.............. 45-53
Description
........................
Removal ..........................
Installation ........................
Disassembly .......................
Needle Bearing Replacement .........
Cluster Gear .......................
Cleaning. Inspection. Bearing and
Oil Seal Replacement
..............
Assembly .........................
45
45
45
45-47
47
47
47
47-50
8-PINION DIFFERENTIAL ................ 50
Disassembly ....................... 50
Assembly ......................... 50
EXPLODED VIEWS .................... 5 1-52
PARTS LIST .......................... 53