TABLE OF CONTENTS CHAPTER PAGE Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Time Savers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 825 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This page intentionally left blank 1-2 Demystification Glossary
TIME SAVERS Table of Contents Using this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 Using a VOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using this Manual TIME SAVERS 2-2 Demystification Glossary
TIME SAVERS Using this Manual Demystification Glossary 2-3
Using this Manual TIME SAVERS 2-4 Demystification Glossary
TIME SAVERS Using this Manual Demystification Glossary 2-5
Using this Manual TIME SAVERS 2-6 Demystification Glossary
TIME SAVERS 1 Demystification Glossary Checking Resistance Using a VOM 2 Checking Voltage 2-7
TIME SAVERS Using a VOM 3 What about checking current? 2-8 Demystification Glossary
TIME SAVERS Sample Problem: 266-H electric clutch will not engage Troubleshooting Same Sample Problem: 266-H electric clutch will not engage (this time) Demystification Glossary 2-9
TIME SAVERS Troubleshooting Sample Problem: This XL lawn tractor won’t turn over. The customer parked it in the garage and turned it off. When he tried to start it a week later, he heard one click. After that, nothing would happen when he turned the key. We know it is a short circuit because we found the 10 amp fuse blown.
TIME SAVERS Troubleshooting Demystification Glossary 2 - 11
Troubleshooting TIME SAVERS 2 - 12 Demystification Glossary
TIME SAVERS Troubleshooting Demystification Glossary 2 - 13
This page intentionally left blank 2 - 14 Demystification Glossary
GLOSSARY Table of Contents DESCRIPTION PAGE Clutch, Electric (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3 Gauge, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4 Gauge, Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5 Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOSSARY Table of Contents DESCRIPTION PAGE Switch, Neutral Adjustable - Plunger Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 23 Switch, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24 Switch, Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 25 Glossary Switch, Seat . . . . . . . . . . . . . . . . . . . . . . . . .
GLOSSARY Clutch, Electric (PTO) 4. Connect the meter lead wires to the wires in the clutch connector (Figure 1). Purpose This clutch electrically controls the engagement and disengagement of the Power Take Off (PTO) pulley. How It Works The PTO clutch is composed of three major components; the field, the clutch plate, and the friction plate. The clutch plate always turns with the engine. The field is a coil of wire on an iron core, which becomes an electromagnet when power is applied.
GLOSSARY 8. Gauge, Fuel If the meter reading is 3.5 amps or above, the system is functioning properly. If the meter reading is below 3.5 amps, check the electrical system for problems (i.e., the battery, ignition switch, PTO switch, or wiring harness may be malfunctioning). Figure 3 mvc-104 Purpose This gauge indicates fuel level (Figure 3). Figure 2 3-7 Clutch Burnishing Procedure Glossary The clutch should be burnished as part of the predelivery service, or whenever a new clutch is installed.
GLOSSARY Gauge, Voltmeter Testing 1. With the gauge still connected to the harness, turn the key to the “RUN” position. 2. Using a VOM, set scale capable of reading 12 volts D.C., connect the negative lead to ground (Figure 4) to verify the conditions in the table below. Terminal Reading G 0 volts I 12 volts* S 2.5 volts tank full S 7.5 volts tank empty Figure 5 * All voltage readings should be within 20%. mvc-106 Purpose This gauge indicates the voltage across the battery (Figure 5).
GLOSSARY Hourmeter Testing 1. With the meter still connected to the harness, turn the key to the “RUN” position. 2. Verify the conditions in the table below. If they are not met, replace the voltmeter as it is not serviceable (Figure 6). Terminal Condition I 12 volts DC +/- 20% G 0 volts DC Figure 7 mvc-110 Purpose The hourmeter keeps track of the actual engine hours (Figure 7). This is accomplished by connecting the hourmeter to the engine oil pressure switch.
GLOSSARY Magnet Assembly - Cruise Control Figure 8 Microswitches Figure 9 mvc-123 mvc-677X Purpose Purpose When engaging cruise control, the magnet assembly engages a cruise control plate that locks the control linkage to the speed that is set (Figure 8). Microswitches are used to monitor whether or not a lever or pedal is in the correct position (Figure 9). How It Works How it Works When the desired forward speed is obtained, push the cruise control switch on the dash.
GLOSSARY KeyChoice™ Reverse Operating System This interlock feature is provided to prevent unintentional engine-powered attachment operation in reverse. If the tractor is shifted into reverse while the mower blade or other Power Take Off (PTO) driven attachment is engaged, the electric clutch will disengage or the engine will stop, depending on the model. DO NOT MOW WHILE BACKING UP UNLESS ABSOLUTELY NECESSARY.
GLOSSARY 3. While the engine is running, move the PTO lever to the “engage” position, on gear shift models, move the gear shift lever in reverse, and on Hydro models, move the forward/reverse pedal to reverse. 4. The engine should stop. Testing the KeyChoice™ Reverse Operating System - Manual PTO System - Activated 1. Move the PTO lever to the “disengage” position and move the gear shift lever to neutral on gear shift models. Depress the clutch/brake pedal on the Hydro’s. 2. Now start the engine.
GLOSSARY Testing The KeyChoice™ Reverse Operating System Module must be removed from the wiring harness. Using a multimeter check the following (Figure 11): 4 2 1 3 5 6 Figure 11 NMIR Module Testing - No Power To Circuit (With Module Out of Circuit) Meter Scale Meter Probe Negative Meter Probe Positive Meter Reading Ohms Pin 3 Pin 5 Open (More than 100K ohms) Diode* Pin 3 Pin 6 .5 to 1 Volt Diode* Pin 3 Pin 1 .5 to 1 Volt Diode* Pin 3 Pin 4 .
GLOSSARY Module, KeyChoice™ Reverse Operating System (Manual PTO Clutch) Testing The Key Choice™ Reverse Operating System module must be removed from the circuit. Using a multimeter check the following: Purpose The Key Choice™ Reverse Operating System module works with the KeyChoice™ switch, PTO switch, and the reverse switch. It responds to the reverse switch; if the override switch (KeyChoice™ switch) is not activated and the PTO is engaged, it will stop the engine (Figure 12).
GLOSSARY Module, Low Voltage Relay Purpose Purpose The illumination of the battery light on the dash indicates the battery voltage is too low. This is controlled by the low voltage module (Figure 14). The relay is used in a variety of ways to turn circuits on and off. How It Works How it works A relay is an electrically actuated switch. The low voltage module is a voltage comparator, checking the charge voltage from the engine regulator/ rectifier system. If the charge voltage is less than 11.
GLOSSARY 3. Connect multimeter (ohms setting) leads to relay terminals 30 and 87. Ground terminal 86 and apply +12 VDC to terminal 85. The relay should make and break continuity between terminals 30 and 87 as 12 VDC is applied and removed from terminal 85 (Figure 16). 4. Connect multimeter (ohms setting) leads to relay terminals 30 and 87a. Apply +12 VDC to terminal 85.
GLOSSARY Sender, Fuel Solenoid (P/N 95-3971) Purpose The solenoid’s purpose is simply to connect the battery to the starter motor when the ignition switch is turned to “START”. The solenoid is used to protect the ignition switch from the high current drawn by the starter motor. How it Works The solenoid has two primary parts. One is a coil of wire wrapped around an iron core. Whenever 12 volts is applied to the coil, it becomes a magnet. The other part is a bar type switch (Figure 19).
GLOSSARY Testing Switch, Brake 1. Disconnect the solenoid from the wiring harness. Purpose 2. With a multimeter (ohms setting), check to ensure that terminals “c” and “d” are open (no continuity) (Figure 19). 3. Apply +12 VDC to terminal “a” and ground terminal “b”. Terminals “c” and “d” should now be closed (continuity) (Figure 19). This double pole plunger type switch has four terminals. When the brake pedal is depressed, it completes the safety circuit for start.
GLOSSARY Switch, Cruise Control Testing P/N 93-0527 and P/N 94-7602 1. Disconnect the switch from the wiring harness. 2. Using a VOM or test lamp, test the continuity of the terminals using the following diagrams (Figure 24 and Figure 25).
GLOSSARY Switch, Key P/N 94-7602 (P/N 88-9830 or 104-2541) Purpose “OFF” Position no continuity This component provides the proper switching for the starter, ignition, accessories, and safety circuits (Figure 26). A B Y S X “START” Position continuity between terminals 2-3 / 5-6 I Figure 26 mvc-166art How it Works Detents inside the switch give it 3 positions: OFF, RUN, and START. The START position is spring loaded so the cylinder automatically returns to RUN once the key is released.
GLOSSARY Switch, Key Testing 1. Disconnect the switch from the wiring harness. 2. Verify that continuity exists between the terminals listed for the switch position. Verify that there is NO continuity between terminals not listed for the switch position (Figure 27).
GLOSSARY Switch, Key Testing 1. Disconnect the switch from the wiring harness. 2. Verify that continuity exists between the terminals listed for the switch position. Verify that there is NO continuity between terminals not listed for the switch (Figure 29). B (P/N 92-6785) Purpose This component provides the proper switching for the starter, ignition, accessories, and safety circuits (Figure 30).
GLOSSARY Switch, KeyChoice™ Reverse Operating System Testing 1. Disconnect the switch from the wiring harness. 2. Verify that continuity exists between the terminals listed for the switch position. Verify that there is NO continuity between terminals not listed for the switch position (Figure 31). This switch is used in the Key Choice™ Reverse Operating System circuit. When turned to the On position, it allows the operator to mow in reverse.
GLOSSARY Switch, Light Testing 1. Disconnect the switch from the wiring harness. 2. Using a VOM or test lamp, test the continuity of the terminals, using the diagrams below (Figure 34). “OFF” Position no continuity Figure 33 mvc-108 Purpose This rocker switch is typically used to provide switching for the lights (Figure 33). How it Works The switch has contacts inside which connect two terminals in one position while disconnecting the other two.
GLOSSARY Switch, Neutral Switch, Neutral - Plunger Type Purpose Purpose Used to ensure the transmission is in neutral when starting the unit. It is activated when the clutch/brake pedal is depressed. Used to ensure the transmission is in neutral when starting the unit. It is activated when the brake pedal is depressed. How It Works How it Works This single pole plunger type switch has two terminals.
GLOSSARY Testing 1. Disconnect the switch from the wiring harness. 2. Using a multimeter, follow the procedure listed below (Figure 37): A C B D Switch, Neutral Adjustable - Plunger Type Figure 38 mvc-122 Purpose Figure 37 Neutral Switch Note: Terminals on actual switch not labeled.
GLOSSARY Switch, PTO Testing Purpose 1. Disengage the PTO, set the parking brake, and turn the ignition to OFF and remove the key. The PTO switch is typically used to turn on the Electric PTO Clutch and to function as part of the safety interlock system. 2. Disconnect the wiring harness from the PTO switch. 3. Press in on the locking tabs, on each side of the switch, and pull the switch out of the dash (towards the rear of the tractor). 4.
GLOSSARY Switch, Reverse Switch, Seat Purpose Purpose This switch works in the Key Choice™ Reverse Operating System circuit when the mower (PTO) is engaged. The switch is in the safety circuit. If the engine is running and the operator vacates the seat with either PTO engaged or the parking brake off, the engine will shut down. How It Works This single pole plunger type switch has two terminals.
GLOSSARY How It Works When the seat is vacated, the switch is open and there is no continuity between the two terminals. When the seat is occupied, the switch closes and there should be continuity between the two terminals. Testing Disconnect the switch from the wiring harness. 2. With a multimeter, check the continuity between the two terminals of the switch. There should be NO continuity. 3. With weight or pressure on the seat, check the continuity again on the two terminals of the switch.
2002 825 Information List 825 Information List (2002) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . 4-3 Spark Circuits . . . . . . . . . . . . . . . . . 4-3 - 4-6 Charging Circuit . . . . . . . . . . . . . . . . . . . .
825 2002 Wiring Diagram Wiring Diagram 4-2 Demystification Guide
2002 825 Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 4-3
825 2002 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Vio White Yellow W Y Circuits Violet 4-4 Demystification Guide
2002 825 Spark Circuit (In reverse, PTO “on”) Spark Circuit (In reverse, override key switch activated) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 4-5
825 2002 Spark Circuit (In reverse PTO “on”, override mode) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Charging Circuit 4-6 Demystification Guide
2002 12-32 Information List 12-32 Information List (2002) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . 5-3 Spark Circuits . . . . . . . . . . . . . . . . . 5-3 - 5-6 Charging Circuit . . . . . . . . . . . . . . . . . . . .
12-32 2002 Wiring Diagram Wiring Diagram 5-2 Demystification Guide
2002 12-32 Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 5-3
12-32 2002 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Vio White Yellow W Y Circuits Violet 5-4 Demystification Guide
2002 12-32 Spark Circuit (In reverse, PTO “on”) Spark Circuit (In reverse, override key switch activated) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 5-5
12-32 2002 Spark Circuit (In reverse, PTO “on”, override mode) Circuits Charging Circuit Legend 5-6 Black Bk Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 XL Information List XL Information List (2002 - 2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . 6-3 Spark Circuit . . . . . . . . . . . . . . . . . . 6-3 - 6-6 Charging Circuit . . . . . . . . . . . . . . . . . . . . 6-6 Light Circuit . . . . . . . . . . . . . . . . . . . . . . .
XL 2002 - 2003 Wiring Diagram Wiring Diagram 6-2 Demystification Guide
2002 - 2003 XL Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 6-3
XL 2002 - 2003 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Vio White Yellow W Y Circuits Violet 6-4 Demystification Guide
2002 - 2003 XL Spark Circuit (In reverse, PTO “on”) Spark Circuit (In reverse, override key switch activated) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 6-5
XL 2002 - 2003 Spark Circuit (In reverse, PTO “on”, override mode) Charging Circuit Circuits Light Circuit Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 6-6 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 266-H Information List 266-H Information List (2002) Wiring Diagrams. . . . . . . . . . . . . . . . . . . . 7-3 & 7-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . 7-4 Spark Circuits . . . . . . . . . . . . . . . . . . 7-4 & 7-5 Reverse Operating System Circuits 7-6 - 7-10 Charging Circuit . . . . . . . . . . . . . . . . . . . . 7-11 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Hourmeter Circuit . . . . . . . . . . . . . . . . . . .
266-H 2002 Wiring Diagram Wiring Diagram 7-2 Demystification Guide
2002 266-H Wiring Diagram Wiring Diagram Demystification Guide 7-3
266-H 2002 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend 7-4 Black Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 266-H Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 7-5
266-H 2002 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 7-6 Demystification Guide
2002 266-H Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 7-7
266-H 2002 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 7-8 Demystification Guide
2002 266-H Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 7-9
266-H 2002 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 7 - 10 Demystification Guide
2002 266-H Charging Circuit (ignition switch in “run”) Light Circuit (ignition switch in “run/lights”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 7 - 11
266-H 2002 Hourmeter Circuit (ignition switch in “run”) Oil Pressure Light Circuit (ignition switch in “run”) Circuits Legend 7 - 12 Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Red Tan Violet White Yellow Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 268-H Information List 268-H Information List (2002 - 2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . . . 8-2 & 8-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . 8-4 Spark Circuits . . . . . . . . . . . . . . . . . . 8-4 & 8-5 Reverse Operating System Circuits . 8-6 - 8-10 Cruise Control Circuit . . . . . . . . . . . . . . . . 8-11 Charging Circuit . . . . . . . . . . . . . . . . . . . . 8-11 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . .
268-H 2002 - 2003 Wiring Diagram Wiring Diagram 8-2 Demystification Guide
2002 - 2003 268-H Wiring Diagram Wiring Diagram Demystification Guide 8-3
268-H 2002 - 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend 8-4 Black Blue Bk Bu Brown Green Grey Orange Pink Red Tan Violet White Yellow Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 268-H Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 8-5
268-H 2002 - 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 8-6 Demystification Guide
2002 - 2003 268-H Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 8-7
268-H 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 8-8 Demystification Guide
2002 - 2003 268-H Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 8-9
268-H 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 8 - 10 Demystification Guide
2002 - 2003 268-H Cruise Control Circuit (ignition switch in “run”) Charging Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 8 - 11
268-H 2002 - 2003 Light Circuit (ignition switch in “run/lights”) Hourmeter Circuit (ignition switch in “run”) Oil Pressure Light Circuit Circuits (ignition switch in “run”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 8 - 12 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 270-H Information List 270-H Information List (2002 - 2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . . . 9-2 & 9-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . . 9-4 Spark Circuits . . . . . . . . . . . . . . . . . . . 9-4 & 9-5 Reverse Operating System Circuits . . 9-6 - 9-10 Cruise Control Circuit . . . . . . . . . . . . . . . . . 9-11 Charging Circuit . . . . . . . . . . . . . . . . . . . . . 9-11 Light Circuit . . . . . . . . . . . . . . . . . . .
270-H 2002 - 2003 Wiring Diagram Wiring Diagram 9-2 Demystification Guide
2002 - 2003 270-H Wiring Diagram Wiring Diagram Demystification Guide 9-3
270-H 2002 - 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend 9-4 Black Blue Bk Bu Brown Green Grey Orange Pink Red Tan Violet White Yellow Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 270-H Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 9-5
270-H 2002 - 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 9-6 Demystification Guide
2002 - 2003 270-H Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 9-7
270-H 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 9-8 Demystification Guide
2002 - 2003 270-H Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 9-9
270-H 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 9 - 10 Demystification Guide
2002 - 2003 270-H Cruise Control Circuit (ignition switch in “run”) Charging Circuit (ignition switch in “run”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 9 - 11
270-H 2002 - 2003 Light Circuit (ignition switch in “run/lights”) Hourmeter Circuit (ignition switch in “run”) Oil Pressure Light Circuit Circuits (ignition switch in “run”) Legend 9 - 12 Black Blue Brown Green Grey Orange Pink Red Tan Violet White Bk Bu Bn Gn Gy Or Pk Re T Vio W Yellow Y Demystification Guide
2002 - 2003 270-H Lift Pump Circuit (ignition switch in “run”) Engine Temperature Light Circuit (igntion switch in “run”) Legend Bk Bu Bn Gn Gy Or Pk Red Tan Violet White Yellow Re T Vio W Y Circuits Demystification Guide Black Blue Brown Green Grey Orange Pink 9 - 13
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2002 - 2003 315-8 Information List 315-8 Information List (2002 - 2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . 10-2 & 10-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . 10-4 Spark Circuits . . . . . . . . . . . . . . . . . 10-4 & 10-5 Reverse Operating System Circuits 10-6 - 10-10 Battery Charge Circuit . . . . . . . . . . . . . . . 10-10 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Low Oil Pressure Light Circuit . . . . . . . . .
315-8 2002 - 2003 Wiring Diagram Wiring Diagram 10 - 2 Demystification Guide
2002 - 2003 315-8 Wiring Diagram Wiring Diagram Demystification Guide 10 - 3
315-8 2002 - 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Violet White Yellow Re T Vio W Y 10 - 4 Pk Demystification Guide
2002 - 2003 315-8 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 10 - 5
315-8 2002 - 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 10 - 6 Demystification Guide
2002 - 2003 315-8 Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 10 - 7
315-8 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Black 10 - 8 Demystification Guide
2002 - 2003 315-8 Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 10 - 9
315-8 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Battery Charge Circuit (ignition switch in “run”) 10 - 10 Demystification Guide
2002 - 2003 315-8 Light Circuit Low Oil Pressure Light Circuit (ignition switch in “run”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 10 - 11 Circuits Hourmeter (ignition switch in “run”)
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2003 416XT Information List 416XT Information List (2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . .11-2 & 11-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . 11-4 Spark Circuits . . . . . . . . . . . . . . . . . .11-5 & 11-6 Reverse Operating System Circuits 11-7 - 11-11 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . 11-11 Battery Charge Circuit . . . . . . . . . . . . . . . 11-12 Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . .
416XT 2003 Wiring Diagram Wiring Diagram 11- 2 Demystification Guide
2003 416XT Wiring Diagram Wiring Diagram Demystification Guide 11- 3
416XT 2003 Starter Motor Circuit (ignition switch in “start”) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Black Blue 11- 4 Demystification Guide
2003 416XT Spark Circuit (ignition switch in “start” position) Legend Black Bk Blue Bu Brown Green Bn Gn Grey Gy Orange Pink Or Pk Red Re Tan Violet T Vio White W Yellow Y Circuits Demystification Guide 11- 5
416XT 2003 Spark Circuit (ignition switch in “run”) Circuits Legend 11- 6 Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet White Yellow Re T Vio W Y Demystification Guide
2003 416XT Reverse Operating System Circuit (PTO “off”, in forward) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 11- 7
416XT 2003 Reverse Operating System Circuit (PTO “on”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 11- 8 Demystification Guide
2003 416XT Reverse Operating System Circuit (PTO “on”, in reverse) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 11- 9
416XT 2003 Reverse Operating System Circuit (Override key switch “activated”) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 11- 10 Demystification Guide
2003 416XT Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Light Circuit Demystification Guide 11- 11 Circuits (igntion switch in “run/lights”)
416XT 2003 Battery Charge Circuit (ignition switch in “run”) Hourmeter (ignition switch in “run”) Legend Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Black Blue 11- 12 Demystification Guide
2003 417XT Information List 417XT Information List (2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . 12-2 & 12-3 Circuit Diagrams Starter Motor Circuit. . . . . . . . . . . . . . . . . . . 12-4 Spark Circuits . . . . . . . . . . . . . . . . . 12-4 & 12-5 Reverse Operating System Circuits 12-6 - 12-10 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . 12-10 Battery Charge Circuit . . . . . . . . . . . . . . . 12-11 Hourmeter Circuit . . . . . . . . . . . . . . . . . . .
417XT 2003 Wiring Diagram Wiring Diagram 12 - 2 Demystification Guide
2003 417XT Wiring Diagram Wiring Diagram Demystification Guide 12 - 3
417XT 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit Circuits (ignition switch in “start” position) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 12 - 4 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2003 417XT Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 12 - 5
417XT 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 12 - 6 Demystification Guide
2003 417XT Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 12 - 7
417XT 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 12 - 8 Demystification Guide
2003 417XT Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 12 - 9
417XT 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Light Circuit (ignition switch in “run/lights”) 12 - 10 Demystification Guide
2003 417XT Battery Charge Circuit (ignition switch in “run”) Hourmeter Circuit (ignition switch in “run”) Oil Pressure Light Circuit (ignition switch in “run”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 12 - 11
417XT 2003 Cruise Control Circuit (ignition switch in “run”) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Black Blue 12 - 12 Demystification Guide
2003 419XT Information List 419XT Information List (2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . 13-2 & 13-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . 13-4 Spark Circuits . . . . . . . . . . . . . . . . . 13-4 & 13-5 Reverse Operating System Circuits 13-6 - 13-10 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . 13-10 Battery Charge Circuit . . . . . . . . . . . . . . . 13-11 Hourmeter Circuit . . . . . . . . . . . . . . . . . . .
419XT 2003 Wiring Diagram Wiring Diagram 13 - 2 Demystification Guide
2003 419XT Wiring Diagram Wiring Diagram Demystification Guide 13 - 3
419XT 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit Circuits (ignition switch in “start” position) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 13 - 4 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2003 419XT Spark Circuit (ignition switch in “run”) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Violet White Yellow Pk Re T Vio W Y Circuits Demystification Guide Black 13 - 5
419XT 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 13 - 6 Demystification Guide
2003 419XT Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 13 - 7
419XT 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 13 - 8 Demystification Guide
2003 419XT Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 13 - 9
419XT 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Light Circuit (ignition switch in “run/lights”) 13 - 10 Demystification Guide
2003 419XT Battery Charge Circuit (ignition switch in “run”) Hourmeter Circuit (ignition switch in “run”) Oil Pressure Light Circuit (ignition switch in “run”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 13 - 11
419XT 2003 Lift Pump Circuit (ignition switch in “run”) Cruise Control Circuit Circuits (ignition switch in “run”) Legend 13 - 12 Black Blue Brown Green Grey Orange Pink Bk Bu Bn Gn Gy Or Pk Red Tan Violet White Yellow Re T Vio W Y Demystification Guide
2002 - 2003 5xi Information List 5xi Information List (2002 - 2003) Wiring Diagrams. . . . . . . . . . . . . . . . . . 14-2 & 14-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . 14-4 Spark Circuits . . . . . . . . . . . . . . . . . 14-4 & 14-5 Reverse Operating System Circuits 14-6 - 14-10 Charging Circuit . . . . . . . . . . . . . . . . . . . . 14-10 Hourmeter Circuit . . . . . . . . . . . . . . . . . . . 14-11 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . .
5xi 2002 - 2003 Wiring Diagram Wiring Diagram 14 - 2 Demystification Guide
2002 - 2003 5xi Wiring Diagram Wiring Diagram Demystification Guide 14 - 3
5xi 2002 - 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Violet White Yellow Re T Vio W Y 14 - 4 Pk Demystification Guide
2002 - 2003 5xi Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 14 - 5
5xi 2002 - 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 14 - 6 Demystification Guide
2002 - 2003 5xi Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 14 - 7
5xi 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 14 - 8 Demystification Guide
2002 - 2003 5xi Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 14 - 9
5xi 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Charging Circuit (ignition switch in “run”) 14 - 10 Demystification Guide
2002 - 2003 5xi Hourmeter Circuit (ignition switch in “run”) Light Circuit (ignition switch in “run/lights”) Gauge Circuit (ignition switch in “run”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 14 - 11
5xi 2002 - 2003 Cruise Control Circuit (cruise “off”/ignition switch in “run”) Legend Black Bk Blue Bu Brown Green Bn Gn Grey Gy Orange Pink Or Pk Red Re T Violet White Vio W Yellow Y Circuits Tan 14 - 12 Demystification Guide
2002 - 2003 5xi Cruise Control Circuit (cruise “activated”/ignition switch in “run”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 14 - 13
5xi 2002 - 2003 Cruise Control Circuit Circuits (cruise “on”/ignition switch “run”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 14 - 14 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 5xi Cruise Control Circuit (cruise “deactivated”/ignition switch in “run”) Legend Black Bk Blue Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Demystification Guide 14 - 15 Circuits Park Light Circuit (ignition switch in “run”)
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2002 2003 Z16-44 16-44ZX Information List Z16-44 Information List (2002) 16-44ZX Information List (2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . 15-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . 15-3 Spark Circuits . . . . . . . . . . . . . . 15-3 & 15-4 Battery Charge Circuit . . . . . . . . . . . . . . 15-4 PTO Clutch Circuit . . . . . . . . . . . . . . . . .
Z16-44 16-44ZX 2002 2003 Wiring Diagram Wiring Diagram 15 - 2 Demystification Guide
2002 2003 Z16-44 16-44ZX Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 15 - 3
Z16-44 16-44ZX 2002 2003 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Bn Green Grey Gn Gy Orange Or Pink Red Pk Re Tan T Violet White Vio W Yellow Y Battery Charge Circuit Circuits (ignition switch in “run”) PTO Clutch Circuit (ignition switch in “run”) 15 - 4 Demystification Guide
2002 2002 2003 2003 Z17-44 Z17-52 17K-44ZX 17-52ZX Information List Z17-44 Information List (2002) Z17-52 Information List (2002) 17K-44ZX Information List (2003) 17-52ZX Information List (2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . 16-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . 16-3 Spark Circuits . . . . . . . . . . . . . . 16-3 & 16-4 PTO Clutch Circuit . . . . . . . . . . . . . . . . . 16-4 Charging Circuit . . . . . . . . . . . . . . . . . . .
Z17-44 Z17-52 17K-44ZX 17-52ZX 2002 2002 2003 2003 Wiring Diagram Wiring Diagram 16 - 2 Demystification Guide
2002 2002 2003 2003 Z17-44 Z17-52 17K-44ZX 17-52ZX Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 16 - 3
Z17-44 Z17-52 17K-44ZX 17-52ZX 2002 2002 2003 2003 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Bn Green Grey Gn Gy Orange Or Pink Red Pk Re Tan T Violet White Vio W Yellow Y PTO Clutch Circuit Circuits (ignition switch in “run”) 16 - 4 Demystification Guide
2002 2002 2003 2003 Z17-44 Z17-52 17K-44ZX 17-52ZX Charging Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Green Bn Gn Grey Gy Orange Pink Red Or Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 16 - 5
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2002 2003 Z18-52 18-52ZX Information List Z18-52 Information List (2002) 18-52ZX Information List (2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . 17-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . 17-3 Spark Circuits . . . . . . . . . . . . . . 17-3 & 17-4 Battery Charge Circuit . . . . . . . . . . . . . . 17-4 PTO Clutch Circuit . . . . . . . . . . . . . . . . .
Z18-52 18-52ZX 2002 2003 Wiring Diagram Wiring Diagram 17 - 2 Demystification Guide
2002 2003 Z18-52 18-52ZX Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide Circuits Black 17 - 3
Z18-52 18-52ZX 2002 2003 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Bn Green Grey Gn Gy Orange Or Pink Red Pk Re Tan T Violet White Vio W Yellow Y Circuits Battery Charge Circuit (ignition switch in “run”) PTO Clutch Circuit (ignition switch in “run”) 17 - 4 Demystification Guide
2003 2003 14-38Z 16-42Z Information List 14-38Z Information List (2003) 16-42Z Information List (2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . 18-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . 18-3 Spark Circuits . . . . . . . . . . . . . . 18-3 & 18-4 Battery Charge Circuit . . . . . . . . . . . . . . 18-4 PTO Clutch Circuit . . . . . . . . . . . . . . . . .
14-38Z 16-42Z 2003 2003 Wiring Diagram Wiring Diagram 18 - 2 Demystification Guide
2003 2003 14-38Z 16-42Z Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Violet White Yellow Re T Vio W Y Demystification Guide Circuits Black Blue 18 - 3
14-38Z 16-42Z 2003 2003 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Green Bn Gn Grey Gy Orange Pink Or Pk Red Re Tan Violet T Vio White W Yellow Y Battery Charge Circuit Circuits (ignition switch in “run”) PTO Clutch Circuit (ignition switch in “run”) 18 - 4 Demystification Guide
2003 17-42Z Information List 17-42Z Information List (2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . 19-2 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . 19-3 Spark Circuits . . . . . . . . . . . . . . 19-3 & 19-4 Battery Charge Circuit . . . . . . . . . . . . . . 19-4 PTO Clutch Circuit . . . . . . . . . . . . . . . . .
17-42Z 2003 Wiring Diagram Wiring Diagram 19 - 2 Demystification Guide
2003 17-42Z Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Violet White Yellow Re T Vio W Y Demystification Guide Circuits Black Blue 19 - 3
17-42Z 2003 Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Green Bn Gn Grey Gy Orange Pink Or Pk Red Re Tan Violet T Vio White W Yellow Y Battery Charge Circuit Circuits (ignition switch in “run”) PTO Clutch Circuit (ignition switch in “run”) 19 - 4 Demystification Guide
2002 - 2003 TWISTER VEHICLE Information List Twister Vehicle Information List (2002-2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . Spark Circuit . . . . . . . . . . . . . . . . . . . . . Charging Circuit . . . . . . . . . . . . . . . . . . . Headlight Circuit . . . . . . . . . . . . . . . . . . Hourmeter Circuit . . . . . . . . . . . . . . . . . Oil Pressure Switch Circuit . . . . . . . . . .
TWISTER VEHICLE 2002 - 2003 Wiring Diagram Wiring Diagram 20 - 2 Demystification Guide
2002 - 2003 TWISTER VEHICLE Starter Motor Circuit (ignition switch in “start) Spark Circuit (ignition switch in “start”) Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 20 - 3
TWISTER VEHICLE 2002 - 2003 Charging Circuit (ignition switch in “run”) Headlight Circuit (ignition switch in “run/lights”) Hourmeter Circuit Circuits (ignition switch in “run”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 20 - 4 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 TWISTER VEHICLE Oil Pressure Switch Circuit (ignition switch in “run”) Legend Black Bk Blue Bu Brown Green Bn Gn Grey Orange Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 20 - 5
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2002 - 2003 1332-G INTERNATIONAL Information List 1332-G International Information List (2002 - 2003) Wiring Diagrams . . . . . . . . . . . . . . . . . 21-2 & 21-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . 21-4 Spark Circuits . . . . . . . . . . . . . . . 21-4 - 21-7 Battery Charge Circuit . . . . . . . . . . . . . . 21-8 Bag Full Circuit . . . . . . . . . . . . . . . . . . .
1332-G INTERNATIONAL 2002 - 2003 Wiring Diagram Wiring Diagram 21 - 2 Demystification Guide
2002 - 2003 1332-G INTERNATIONAL Wiring Diagram Circuits Demystification Guide 21 - 3
1332-G INTERNATIONAL 2002 - 2003 Starter Motor Circuit (ignition switch in “start) Spark Circuit Circuits (ignition switch in “start”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 21 - 4 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 1332-G INTERNATIONAL Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Demystification Guide 21 - 5
1332-G INTERNATIONAL 2002 - 2003 Spark Circuit (in reverse, PTO “on”) Spark Circuit (in reverse, override key switch activated) Circuits Legend 21 - 6 Black Blue Bk Bu Brown Green Grey Orange Pink Bn Gn Gy Or Pk Red Tan Violet White Yellow Re T Vio W Y Demystification Guide
2002 - 2003 1332-G INTERNATIONAL Spark Circuit (in reverse, PTO “on”, override mode) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow W Y Vio Circuits Demystification Guide Black Blue 21 - 7
1332-G INTERNATIONAL 2002 - 2003 Battery Charge Circuit Bag Full Circuit (ignition switch in “run”) Circuits Legend 21 - 8 Black Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 1332-H INTERNATIONAL Information List 1332-H International Information List (2002 - 2003) Wiring Diagrams . . . . . . . . . . . . . . . . . . 22-2 & 22-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . 22-4 Spark Circuits . . . . . . . . . . . . . . . .22-4 - 22-7 Battery Charge Circuit . . . . . . . . . . . . . . 22-7 Bag Full Circuit . . . . . . . . . . . . . . . . . . . .
1332-H INTERNATIONAL 2002 - 2003 Wiring Diagram Wiring Diagram 22 - 2 Demystification Guide
2002 - 2003 1332-H INTERNATIONAL Wiring Diagram Wiring Diagram Demystification Guide 22 - 3
1332-H INTERNATIONAL 2002 - 2003 Starter Motor Circuit (ignition switch in “start) Spark Circuit Circuits (ignition switch in “start”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 22 - 4 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 1332-H INTERNATIONAL Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Demystification Guide 22 - 5
1332-H INTERNATIONAL 2002 - 2003 Spark Circuit (in reverse, PTO “on”) Spark Circuit Circuits (in reverse, override key switch activated) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 22 - 6 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 1332-H INTERNATIONAL Spark Circuit (in reverse, PTO “on”, override mode) Battery Charge Circuit Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Demystification Guide Bk Bu Bn Gn Gy Or Pk Re T Vio W Y 22 - 7
1332-H INTERNATIONAL 2002 - 2003 Bag Full Circuit (ignition switch in “run”) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Black Blue 22 - 8 Demystification Guide
2002 - 2003 170-D INTERNATIONAL Information List 170-D International Information List (2002 - 2003) Wiring Diagrams . . . . . . . . . . . . . . . . . . 23-2 & 23-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . . 23-4 Spark Circuits . . . . . . . . . . . . . . . . . . 23-4 & 23-5 Reverse Operating System Circuits .23-6 - 23-10 Charging Circuit . . . . . . . . . . . . . . . . . . . . . 23-10 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . .
170-D INTERNATIONAL 2002 - 2003 Wiring Diagram Wiring Diagram 23 - 2 Demystification Guide
2002 - 2003 170-D INTERNATIONAL Wiring Diagram Wiring Diagram Demystification Guide 23 - 3
170-D INTERNATIONAL 2002 - 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y 23 - 4 Demystification Guide
2002 - 2003 170-D INTERNATIONAL Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Pk Re Tan Violet White T Vio W Yellow Y Circuits Demystification Guide 23 - 5
170-D INTERNATIONAL 2002 - 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 23 - 6 Demystification Guide
2002 - 2003 170-D INTERNATIONAL Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet Vio White Yellow W Y Circuits Demystification Guide 23 - 7
170-D INTERNATIONAL 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 23 - 8 Demystification Guide
2002 - 2003 170-D INTERNATIONAL Reverse Operating System Circuit (Override key switch “activated”) Legend Black Blue Bk Bu Brown Green Bn Gn Grey Orange Pink Gy Or Pk Red Tan Violet Re T Vio White Yellow W Y Circuits Demystification Guide 23 - 9
170-D INTERNATIONAL 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Charging Circuit (ignition switch in “run”) 23 - 10 Demystification Guide
2002 - 2003 170-D INTERNATIONAL Light Circuit (ignition switch in “run/lights”) Hourmeter Circuit (ignition switch in “run”) Bag Full Circuit (ignition switch in “run”) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Violet White Yellow Pk Re T Vio W Y Circuits Demystification Guide Black 23 - 11
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2002 - 2003 190-D INTERNATIONAL Information List 190-D International Information List (2002 - 2003) Wiring Diagram . . . . . . . . . . . . . . . . . . . 24-2 & 24-3 Circuit Diagrams Starter Motor Circuit . . . . . . . . . . . . . . . . . . . . 24-4 Spark Circuits . . . . . . . . . . . . . . . . . . . . . . . . 24-4 Reverse Operating System Circuits . .24-6 - 24-10 Charging Circuit . . . . . . . . . . . . . . . . . . . . . . 24-10 Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . .
190-D INTERNATIONAL 2002 - 2003 Wiring Diagram Wiring Diagram 24 - 2 Demystification Guide
2002 - 2003 190-D INTERNATIONAL Wiring Diagram Wiring Diagram Demystification Guide 24 - 3
190-D INTERNATIONAL 2002 - 2003 Starter Motor Circuit (ignition switch in “start”) Spark Circuit (ignition switch in “start” position) Circuits Legend Black Bk Blue Brown Bu Bn Green Grey Orange Pink Red Tan Violet White Yellow Gn Gy Or Pk Re T Vio W Y 24 - 4 Demystification Guide
2002 - 2003 190-D INTERNATIONAL Spark Circuit (ignition switch in “run”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 24 - 5
190-D INTERNATIONAL 2002 - 2003 Reverse Operating System Circuit (PTO “off”, in forward) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 24 - 6 Demystification Guide
2002 - 2003 190-D INTERNATIONAL Reverse Operating System Circuit (PTO “on”, in forward) Legend Black Blue Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Demystification Guide 24 - 7
190-D INTERNATIONAL 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse) Legend Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Black 24 - 8 Demystification Guide
2002 - 2003 190-D INTERNATIONAL Reverse Operating System Circuit (Override key switch “activated”) Legend Black Bk Blue Brown Bu Bn Green Grey Orange Gn Gy Or Pink Red Tan Pk Re T Violet White Yellow Vio W Y Circuits Demystification Guide 24 - 9
190-D INTERNATIONAL 2002 - 2003 Reverse Operating System Circuit (PTO “on”, in reverse, override mode) Circuits Charging Circuit (ignition switch in “run”) Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow 24 - 10 Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide
2002 - 2003 190-D INTERNATIONAL Light Circuit Hourmeter Circuit Bag Full Circuit Circuits Legend Black Blue Brown Green Grey Orange Pink Red Tan Violet White Yellow Bk Bu Bn Gn Gy Or Pk Re T Vio W Y Demystification Guide 24 - 11
190-D INTERNATIONAL 2002 - 2003 Cruise Control Circuit (ignition switch in “run”) Legend Bk Bu Brown Green Grey Bn Gn Gy Orange Pink Or Pk Red Tan Re T Violet White Yellow Vio W Y Circuits Black Blue 24 - 12 Demystification Guide
