Operator's Manual

LubricatingtheCaster
Pivots
ServiceInterval:Every400hours/Yearly(whichever
comesrst)
1.Removehexplugandcap.
2.Threadthegreasettingintheholeandpump
withgreaseuntilitoozesoutaroundthetop
bearing.
3.Removegreasettingandinstalltheplug.
4.Installthecap.
Lubricatingthe
Caster-WheelHubs
ServiceInterval:Yearly
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
g006115
Figure39
1.Sealguard2.Spacernutwithwrench
ats
3.Raisethemowerforaccess.
4.Removethecasterwheelfromthecasterforks.
5.Removethesealguardsfromthewheelhub.
6.Removeaspacernutfromtheaxleassemblyin
thecasterwheel.
Note:Thread-lockingadhesivehasbeen
appliedtolockthespacernutstotheaxle.
7.Removetheaxle(withtheotherspacernutstill
assembledtoit)fromthewheelassembly.
8.Pryoutsealsandinspectbearingsforwearor
damageandreplaceifnecessary.
9.Packthebearingswithageneral-purpose
grease.
10.Insert1bearingand1newsealintothewheel.
Note:Replacetheseals.
11.Iftheaxleassemblyismissingbothspacernuts,
applyathread-lockingadhesiveto1spacernut
andthreaditontotheaxlewiththewrenchats
facingoutward.
Note:Donotthreadthespacernutallof
thewayontotheendoftheaxle.Leave
approximately3mm(1/8inch)fromtheouter
surfaceofthespacernuttotheendoftheaxle
insidethenut.
12.Inserttheassemblednutandaxleintothewheel
onthesideofthewheelwiththenewsealand
bearing.
13.Withtheopenendofthewheelfacingup,ll
theareainsidethewheelaroundtheaxlefullof
general-purposegrease.
14.Insertthesecondbearingandnewsealintothe
wheel.
15.Applyathread-lockingadhesivetothesecond
spacernut,andthreaditontotheaxlewiththe
wrenchatsfacingoutward.
16.Torquethenutto8to9N∙m(75to80in-lb),
loosen,thentorqueto2to3N∙m(20to25in-lb).
Note:Makesurethattheaxledoesnotextend
beyondeithernut.
17.Installthesealguardsoverthewheelhub,and
insertthewheelintothecasterfork.
18.Installthecasterboltandtightenthenutfully.
Important:Topreventsealandbearingdamage,
checkthebearingadjustmentoften.Spinthe
castertire.Thetireshouldnotspinfreely(more
than1or2revolutions)orhaveanysideplay.If
thewheelspinsfreely,adjustthetorqueonthe
spacernutuntilthereisaslightamountofdrag.
Applyanotherlayerofthread-lockingadhesive.
37