Setup Instructions

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 2003—The Toro Company

8111 Lyndale Ave., Blomington, MN 55420, USA

Printed in the USA

Original Instructions (EN)

Z100 Series Z Master



Mowers

Form No. 3329-965

Setup Instructions

Loose Parts

Use steps 1 trough 12 in the following chart to verify all parts have been shipped and as a guide through the

setup.

Step Description Qty. Use

No parts needed – Raising the machine up

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolt, 3/8 x 1 inch

Curved washer, 3/8 inch

Flange nut, 3/8 inch

Bolt, 1/2 x 3-1/4 inches

Flange nut, 1/2 inch

Lanyard

Installing the roll over protection system

(ROPS)

Wheels 2 Installing the drive wheels

No parts needed – Checking the tire pressure

Seat

Nuts (installed on the seat)

Installing the seat

Control lever–right

Control lever–left

Bolt, 3/8 x 1 inch

Curved washer, 3/8 inch

Installing the motion control levers

Bulk electrolyte with 1.265 specific gravity

(Purchase from a battery supply outlet.)

ounces

Activating the battery

Air cleaner cap

Hose clamp

Installing the air cleaner cap

Number 2 general purpose lithium base or

molybdenum base grease. (Purchase

separately.)

1 tube Greasing the bearings

No parts needed – Preparing the side discharge chute

Summary of content (12 pages)

PAGE 1
Z100 Series Z Master Form No. 3329-965 Mowers Setup Instructions Loose Parts Use steps 1 trough 12 in the following chart to verify all parts have been shipped and as a guide through the setup. Step Description Qty.
PAGE 2
Step Description Qty. Use 11 No parts needed. – Checking the machine before delivery 12 Key Operator’s Manual Engine Owner’s Manual Parts Catalog Safety video Registration card 2 1 1 1 1 1 Delivering the Machine to the Customer Step 1 Raising the Machine Up Parts needed for this step: None Procedure m–6919 1. Remove the wheel nuts from both sides of the vehicle. 2. Remove the right angle retaining plate from the crate and the wheel hub. m–6918 3.
PAGE 3
Step 2 Installing the Roll Over Protection System (ROPS) Parts needed for this step: Qty. Part 1 Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, 3/8 x 1 inch 8 Curved washer 8 Flange nut, 3/8 inch 2 Bolt, 1/2 x 3-1/4 inches 2 Flange nut, 1/2 inch 2 Lanyard m–6916 Procedure 2. Install the lanyard clips onto the 2 bolts (1/2 x 3-1/4 inches). 1.
PAGE 4
3. Lightly oil the ends of the center roll bar section. m–6891 8. Tighten the front handles against the center roll bar ends. 4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch). Note: Make sure the bolts are installed on the outside of the roll bar. Note: Make sure the lanyard tab is install as shown and points forward. 5.
PAGE 5
Step Step 4 5 Checking the Tire Pressure Installing the Seat Parts needed for this step: Parts needed for this step: None None Procedure Procedure Check the air pressure in the front and rear tires. 1. Remove the bolt and nut from the seat frame. Pressure: 13 psi (90 kPa) 2. Secure the seat rod to the seat with the bolt and nut.
PAGE 6
Step 6 Installing the Motion Control Levers Parts needed for this step: Qty. Part 1 Control lever–right 1 Control lever–left 4 Bolt, 3/8 x 1 inch (2 assembled) 4 Curved washer, 3/8 inch (2 assembled) m–6867 Procedure 1. Rotate the handles to the upright position. 2. Loosely install the levers on the outside of the posts, using 4 bolts and curved washers. Note: Install the levers in the top and middle holes for the high position or the middle and bottom holes for the low position, as desired.
PAGE 7
1. Remove the battery. Refer to the Operator’s Manual for instructions. Step 7 Activating the Battery Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion. Parts needed for this step: Qty. 80 ounces Part Bulk electrolyte with 1.265 specific gravity (Purchase from a battery supply outlet.) m–6850 Procedure Danger 2. Clean the top of the battery and remove the vent caps.
PAGE 8
Warning Charging the battery produces gasses that can explode and cause serious injury. Keep cigarettes, sparks and flames away from the battery. Make sure the ignition switch is off. 3. Install the hose clamp onto the air cleaner cap. m–6914 Ventilate when charging or using the battery in an enclosed space. Important: Do not run the machine with the battery disconnected; electrical damage may occur to the engine computer. 4.
PAGE 9
Step Step 9 10 Checking the Spindles for Grease Preparing the Side Discharge Chute Parts needed for this step: Parts needed for this step: Qty. 1 tube None Part Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) Procedure Remove the plastic tie holding the side discharge chute up and lower the chute into place. Procedure Important: Check the cutting unit spindles to make sure they are greased before starting the engine. 1. Remove the belt covers. 2.
PAGE 10
Step 11 Checking the Machine Before Delivery to the Customer Parts needed for this step: None Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level.
PAGE 11
Step 12 Delivering the Machine to the Customer Parts needed for this step: Qty. Part 1 Operator’s Manual 1 Parts Catalog 1 Engine Owner’s Manual 1 Registration card 1 Safety video 2 Key Procedure At delivery, complete the items listed in the following table and initial each when finished.
PAGE 12
Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: • Fuel Tank Caps • Oil Fill Tube/ Oil dipstick • Oil Filter • Oil Drain • Spark Plug(s) • Air Filter • Radiator Coolant • Hydraulic fluid reservoir • Hydraulic filter • Battery • Ignition Switch • Throttle Lever • Choke • Power Take Off Switch (PTO) • Motion Control Levers • Parking Brake • Mower Height–of–Cut Lever • Adjustable Seat • Hy